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IAC Assessment: KU0480
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IAC Assessment: KU0480
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IAC Center Univ. of Kansas
Assessment Year 1997
Principal Product corrugated packaging
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 122
Plant Area (Sq.Ft.) 196,500
Annual Production 1,582,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $249,845 7,749,707 kWh $0.03
Electricity Demand $92,929 16,428 kW-months/year $5.66
Natural Gas $294,483 79,826 MMBtu $3.69
TOTAL ENERGY COSTS $642,069
RECOMMENDED SAVINGS* $34,520 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,280
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,190
Cost:
$1,000
- - - - $10,190 2,761 - - - - - - -
-
kWh
-
-
kW-months/year
$10,190
2,761
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,900
Cost:
$17,350
- - - - $9,900 2,683 - - - - - - -
-
kWh
-
-
kW-months/year
$9,900
2,683
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,580
Cost:
$3,500
- - - - $3,580 971 - - - - - - -
-
kWh
-
-
kW-months/year
$3,580
971
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,580
Cost:
$12,900
$2,580 80,305 $1,000 177 - - - - - - - - $2,580
80,305
kWh
$1,000
177
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,240
Cost:
$110
$1,630 50,410 $610 108 - - - - - - - - $1,630
50,410
kWh
$610
108
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,780
Cost:
$2,200
$1,780 55,100 - - - - - - - - - - $1,780
55,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$330
Cost:
$480
$90 2,638 $20 4 - - - - $220 - - - $90
2,638
kWh
$20
4
kW-months/year
-
-
MMBtu
-
-
gal
$220
-
$
-
-
$
08: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$1,660
Cost:
$430
- - - - - - - - - - $1,660 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$1,660
-
$
09: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$1,260
Cost:
$1,050
- - - - - - $1,430 70 - - $(-170) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,430
70
gal
-
-
$
$(-170)
-
$
TOTAL RECOMMENDED Savings:
$34,520
Cost:
$39,020
$6,080 188,453 $1,630 289 $23,670 6,415 $1,430 70 $220 - $1,490 - $6,080
188,453
kWh
$1,630
289
kW-months/year
$23,670
6,415
MMBtu
$1,430
70
gal
$220
-
$
$1,490
-
$
TOTAL IMPLEMENTED Savings:
$29,280
Cost:
$35,090
$6,080 188,453 $1,630 289 $20,090 5,444 $1,430 70 $220 - $(-170) - $6,080
188,453
kWh
$1,630
289
kW-months/year
$20,090
5,444
MMBtu
$1,430
70
gal
$220
-
$
$(-170)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Raw Material