IAC logo
IAC Assessment: KU0481
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: KU0481
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Univ. of Kansas
Assessment Year 1997
Principal Product injection molded plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 325
Plant Area (Sq.Ft.) 420,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $984,525 29,803,635 kWh $0.03
Electricity Demand $265,541 63,684 kW-months/year $4.17
Natural Gas $65,492 11,838 MMBtu $5.53
TOTAL ENERGY COSTS $1,684,355
RECOMMENDED SAVINGS* $375,220 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,100
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 2.7252 UTILIZE AN EVAPORATIVE AIR PRE-COOLER OR OTHER HEAT EXCHANGER IN AC SYSTEM Savings:
$30,340
Cost:
$21,800
$30,340 919,402 - - - - - - - - - - $30,340
919,402
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$24,670
Cost:
$27,000
$18,380 557,151 $6,290 1,509 - - - - - - - - $18,380
557,151
kWh
$6,290
1,509
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,190
Cost:
$25,840
$6,720 203,693 $1,470 352 - - - - - - - - $6,720
203,693
kWh
$1,470
352
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,890
Cost:
$650
$3,220 97,597 $670 160 - - - - - - - - $3,220
97,597
kWh
$670
160
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,780
Cost:
$1,500
$2,780 84,115 - - - - - - - - - - $2,780
84,115
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$980
Cost:
$1,440
$260 7,913 $50 11 - - - - $670 - - - $260
7,913
kWh
$50
11
kW-months/year
-
-
gal
-
-
lb
$670
-
$
-
-
$
07: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$5,460
Cost:
$16,500
$(-950) (-29,015) $(-330) (-7) $13,780 1,500 - - - - $(-7,040) - $(-950)
(-29,015)
kWh
$(-330)
(-7)
kW-months/year
$13,780
1,500
gal
-
-
lb
-
-
$
$(-7,040)
-
$
08: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$298,910
Cost:
$17,200
- - - - - - $229,910 54,100 $69,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$229,910
54,100
lb
$69,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$375,220
Cost:
$111,930
$60,750 1,840,856 $8,150 2,025 $13,780 1,500 $229,910 54,100 $69,670 - $(-7,040) - $60,750
1,840,856
kWh
$8,150
2,025
kW-months/year
$13,780
1,500
gal
$229,910
54,100
lb
$69,670
-
$
$(-7,040)
-
$
TOTAL IMPLEMENTED Savings:
$41,100
Cost:
$70,840
$26,930 815,944 $7,430 1,854 $13,780 1,500 - - - - $(-7,040) - $26,930
815,944
kWh
$7,430
1,854
kW-months/year
$13,780
1,500
gal
-
-
lb
-
-
$
$(-7,040)
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material