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IAC Assessment: KU0482
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IAC Assessment: KU0482
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IAC Center Univ. of Kansas
Assessment Year 1997
Principal Product multiwall paper bags
NAICS n/a
SIC 2693 -
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 128,900
Annual Production 33,000 Tons
Production Hrs. Annual 7,488
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $258,387 5,182,591 kWh $0.05
Electricity Demand $60,518 11,880 kW-months/year $5.09
Natural Gas $127,604 22,586 MMBtu $5.65
TOTAL ENERGY COSTS $2,172,929
RECOMMENDED SAVINGS* $77,650 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $74,040
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Water Disposal Personnel Changes Water Consumption
$ kWh $ kW-months/year $ Tgal $ $ $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,850
Cost:
$8,570
$5,110 102,286 $740 145 - - - - - - $5,110
102,286
kWh
$740
145
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,530
Cost:
$410
$3,890 77,960 $640 125 - - - - - - $3,890
77,960
kWh
$640
125
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,350
Cost:
$380
$3,740 74,736 $610 120 - - - - - - $3,740
74,736
kWh
$610
120
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,220
Cost:
$15,180
$3,630 72,685 $590 116 - - - - - - $3,630
72,685
kWh
$590
116
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,320
Cost:
$500
$2,040 40,739 $280 55 - - - - - - $2,040
40,739
kWh
$280
55
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$730
Cost:
$1,240
$1,160 23,154 $130 26 - - - - - - $1,160
23,154
kWh
$130
26
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$560
Cost:
$400
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
Tgal
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$5,090
Cost:
$12,000
$(-110) (-2,052) $(-20) - $2,960 1,842 - - $2,260 - $(-110)
(-2,052)
kWh
$(-20)
-
kW-months/year
$2,960
1,842
Tgal
-
-
$
$2,260
-
Tgal
09: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$50,000
Cost:
$13,360
- - - - - - $50,000 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$50,000
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$77,650
Cost:
$52,040
$19,460 389,508 $2,970 587 $2,960 1,842 $50,000 - $2,260 - $19,460
389,508
kWh
$2,970
587
kW-months/year
$2,960
1,842
Tgal
$50,000
-
$
$2,260
-
Tgal
TOTAL IMPLEMENTED Savings:
$74,040
Cost:
$49,900
$16,260 325,615 $2,560 506 $2,960 1,842 $50,000 - $2,260 - $16,260
325,615
kWh
$2,560
506
kW-months/year
$2,960
1,842
Tgal
$50,000
-
$
$2,260
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Water Disposal Personnel Changes Water Consumption