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IAC Assessment: KU0487
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IAC Assessment: KU0487
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IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product flour and baking mix
NAICS n/a
SIC 2041 - Flour And Other Grain Mill Products
Sales $50,000,000-$100,000,000
# of Employees 208
Plant Area (Sq.Ft.) 0
Annual Production 700,000,000 Pounds
Production Hrs. Annual 6,720
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,416,532 40,675,264 kWh $0.03
Electricity Demand $587,107 86,350 kW-months/year $6.80
Natural Gas $139,711 27,954 MMBtu $5.00
TOTAL ENERGY COSTS $2,265,659
RECOMMENDED SAVINGS* $267,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $208,050
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$145,460
Cost:
$342,690
$110,680 3,199,883 $34,780 5,120 - - - - - - - - - - $110,680
3,199,883
kWh
$34,780
5,120
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,550
Cost:
$25,230
$11,650 336,753 $4,410 648 - - - - - - $19,490 - - - $11,650
336,753
kWh
$4,410
648
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
$19,490
-
$
-
-
$
03: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$46,010
Cost:
$21,000
- - - - - - - - $55,830 2,340,000 $(-9,820) - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$55,830
2,340,000
lb
$(-9,820)
-
$
-
-
$
04: 3.4155 METER WASTE WATER Savings:
$6,380
Cost:
$520
- - - - $6,380 5,132,714 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,380
5,132,714
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$7,480
Cost:
$6,150
- - - - - - $5,440 600 - (-2,800) $2,040 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$5,440
600
gal
-
(-2,800)
lb
$2,040
-
$
-
-
$
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$27,040
Cost:
$6,400
- - - - - - - - - - - - $27,040 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$27,040
-
$
TOTAL RECOMMENDED Savings:
$267,920
Cost:
$401,990
$122,330 3,536,636 $39,190 5,768 $6,380 5,132,714 $5,440 600 $55,830 2,337,200 $11,710 - $27,040 - $122,330
3,536,636
kWh
$39,190
5,768
kW-months/year
$6,380
5,132,714
Tgal
$5,440
600
gal
$55,830
2,337,200
lb
$11,710
-
$
$27,040
-
$
TOTAL IMPLEMENTED Savings:
$208,050
Cost:
$374,320
$122,330 3,536,636 $39,190 5,768 - - - - - - $19,490 - $27,040 - $122,330
3,536,636
kWh
$39,190
5,768
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
$19,490
-
$
$27,040
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product