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IAC Assessment: KU0493
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IAC Assessment: KU0493
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IAC Center Univ. of Kansas
Assessment Year 1998
Principal Product carbonated soft drink
NAICS n/a
SIC 2086 - Bottled And Canned Soft Drinks
Sales $50,000,000-$100,000,000
# of Employees 101
Plant Area (Sq.Ft.) 95,230
Annual Production 25,100,000 Pieces
Production Hrs. Annual 5,020
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $253,577 6,248,828 kWh $0.04
Electricity Demand $125,756 14,262 kW-months/year $8.82
Natural Gas $135,672 26,725 MMBtu $5.08
TOTAL ENERGY COSTS $1,467,204
RECOMMENDED SAVINGS* $184,691 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,920
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
01: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$28,340
Cost:
$3,500
- - - - $28,340 5,657 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$28,340
5,657
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$6,810
Cost:
-
- - $21,370 - - - - - - - - - $(-14,560) - - - - - - - -
-
kWh
$21,370
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$(-14,560)
-
$
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,340
Cost:
$9,530
$2,830 71,512 $1,510 170 - - - - - - - - - - - - - - - - $2,830
71,512
kWh
$1,510
170
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,290
Cost:
$4,940
$1,480 37,515 $810 92 - - - - - - - - - - - - - - - - $1,480
37,515
kWh
$810
92
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$1,310
Cost:
$1,000
$1,110 28,136 $590 67 $(-390) (-77) - - - - - - - - - - - - - - $1,110
28,136
kWh
$590
67
kW-months/year
$(-390)
(-77)
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$770
Cost:
$600
$770 19,343 - - - - - - - - - - - - - - - - - - $770
19,343
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$600
Cost:
$1,000
- - - - $600 119 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$600
119
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$460
Cost:
$540
$120 2,931 $40 4 - - - - - - - - $300 - - - - - - - $120
2,931
kWh
$40
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$300
-
$
-
-
$
-
-
$
-
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$60,681
Cost:
$3,050
$(-45) (-1,172) $(-24) (-3) - - $4,460 1,880,000 - - - - - - - - - - $56,290 - $(-45)
(-1,172)
kWh
$(-24)
(-3)
kW-months/year
-
-
MMBtu
$4,460
1,880,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$56,290
-
$
10: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$77,980
Cost:
$2,020
- - - - - - - - - - $53,740 640,000 - - $24,240 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$53,740
640,000
lb
-
-
$
$24,240
-
$
-
-
$
-
-
$
11: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$580
Cost:
$1,050
- - - - - - - - $870 60 - (-80) - - - - $(-290) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$870
60
gal
-
(-80)
lb
-
-
$
-
-
$
$(-290)
-
$
-
-
$
12: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$530
Cost:
$90
- - - - - - - - - - - 70 - - - - - - $530 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
70
lb
-
-
$
-
-
$
-
-
$
$530
-
$
TOTAL RECOMMENDED Savings:
$184,691
Cost:
$27,320
$6,265 158,265 $24,296 330 $28,550 5,699 $4,460 1,880,000 $870 60 $53,740 639,990 $(-14,260) - $24,240 - $(-290) - $56,820 - $6,265
158,265
kWh
$24,296
330
kW-months/year
$28,550
5,699
MMBtu
$4,460
1,880,000
Tgal
$870
60
gal
$53,740
639,990
lb
$(-14,260)
-
$
$24,240
-
$
$(-290)
-
$
$56,820
-
$
TOTAL IMPLEMENTED Savings:
$37,920
Cost:
$21,560
$5,540 140,094 $2,950 333 $28,550 5,699 - - $870 60 - (-80) $300 - - - $(-290) - - - $5,540
140,094
kWh
$2,950
333
kW-months/year
$28,550
5,699
MMBtu
-
-
Tgal
$870
60
gal
-
(-80)
lb
$300
-
$
-
-
$
$(-290)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost