Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Univ. of Kansas |
|---|---|
| Assessment Year | 1998 |
| Principal Product | vinyl siding, plastic pipe |
| NAICS | n/a |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 387 |
| Plant Area (Sq.Ft.) | 380,240 |
| Annual Production | 142,000,000 Pounds |
| Production Hrs. Annual | 8,688 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $852,783 | 41,246,484 | kWh | $0.02 |
| Electricity Demand | $381,674 | 76,110 | kW-months/year | $5.01 |
| Natural Gas | $71,152 | 14,346 | MMBtu | $4.96 |
| TOTAL ENERGY COSTS | $1,409,123 | |||
| RECOMMENDED SAVINGS* | $82,180 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $65,530 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Other Liquid (haz) | Personnel Changes | Primary Raw Material | Increase in Production | Electricity Usage | Electricity Demand | Other Liquid (haz) | Personnel Changes | Primary Raw Material | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | gal | $ | $ | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $20,790 Cost: $8,520 |
$15,670 | 757,034 | $5,240 | 1,045 | - | - | - | - | $(-120) | - | - | - |
$15,670 757,034 kWh |
$5,240 1,045 kW-months/year |
- - gal |
- - $ |
$(-120) - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $7,030 Cost: $1,400 |
$5,270 | 254,689 | $1,760 | 352 | - | - | - | - | - | - | - | - |
$5,270 254,689 kWh |
$1,760 352 kW-months/year |
- - gal |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $6,510 Cost: $19,700 |
$4,780 | 230,950 | $1,730 | 346 | - | - | - | - | - | - | - | - |
$4,780 230,950 kWh |
$1,730 346 kW-months/year |
- - gal |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,960 Cost: $2,390 |
$2,110 | 102,286 | $850 | 168 | - | - | - | - | - | - | - | - |
$2,110 102,286 kWh |
$850 168 kW-months/year |
- - gal |
- - $ |
- - $ |
- - % |
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| 05: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS |
Savings: $1,100 Cost: $1,250 |
$1,100 | 53,048 | - | - | - | - | - | - | - | - | - | - |
$1,100 53,048 kWh |
- - kW-months/year |
- - gal |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $510 Cost: $720 |
$80 | 4,103 | $30 | 6 | - | - | $400 | - | - | - | - | - |
$80 4,103 kWh |
$30 6 kW-months/year |
- - gal |
$400 - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $340 Cost: $880 |
$230 | 10,844 | $80 | 16 | - | - | $30 | - | - | - | - | - |
$230 10,844 kWh |
$80 16 kW-months/year |
- - gal |
$30 - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES |
Savings: $4,260 Cost: $9,000 |
$(-320) | (-15,826) | $(-220) | (-43) | $8,640 | 720 | - | - | $(-3,840) | - | - | - |
$(-320) (-15,826) kWh |
$(-220) (-43) kW-months/year |
$8,640 720 gal |
- - $ |
$(-3,840) - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL |
Savings: $30,350 Cost: $31,830 |
$(-60) | (-2,931) | $(-80) | (-17) | - | - | $30,490 | - | - | - | - | - |
$(-60) (-2,931) kWh |
$(-80) (-17) kW-months/year |
- - gal |
$30,490 - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $8,330 Cost: $6,280 |
- | - | - | - | - | - | - | - | - | - | $8,330 | - |
- - kWh |
- - kW-months/year |
- - gal |
- - $ |
- - $ |
$8,330 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $82,180 Cost: $81,970 |
$28,860 | 1,394,197 | $9,390 | 1,873 | $8,640 | 720 | $30,920 | - | $(-3,960) | - | $8,330 | - | $28,860 1,394,197 kWh |
$9,390 1,873 kW-months/year |
$8,640 720 gal |
$30,920 - $ |
$(-3,960) - $ |
$8,330 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $65,530 Cost: $63,050 |
$25,970 | 1,254,689 | $8,760 | 1,748 | - | - | $30,920 | - | $(-120) | - | - | - | $25,970 1,254,689 kWh |
$8,760 1,748 kW-months/year |
- - gal |
$30,920 - $ |
$(-120) - $ |
- - % |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | gal | $ | $ | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Other Liquid (haz) | Personnel Changes | Primary Raw Material | Increase in Production | Electricity Usage | Electricity Demand | Other Liquid (haz) | Personnel Changes | Primary Raw Material | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||