Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Univ. of Kansas |
|---|---|
| Assessment Year | 1998 |
| Principal Product | Plastic sheet and parts |
| NAICS | n/a |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 70 |
| Plant Area (Sq.Ft.) | 58,000 |
| Annual Production | 8,340,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $162,884 | 3,007,913 | kWh | $0.05 |
| Electricity Demand | $41,310 | 7,854 | kW-months/year | $5.26 |
| Natural Gas | $6,747 | 1,085 | MMBtu | $6.22 |
| TOTAL ENERGY COSTS | $218,574 | |||
| RECOMMENDED SAVINGS* | $257,040 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $212,980 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY |
Savings: $5,920 Cost: - |
$5,490 | 101,407 | $430 | 81 | - | - | - | - | - | - | - | - |
$5,490 101,407 kWh |
$430 81 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $2,400 Cost: $5,230 |
$2,040 | 37,515 | $360 | 68 | - | - | - | - | - | - | - | - |
$2,040 37,515 kWh |
$360 68 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,290 Cost: $950 |
$1,920 | 35,463 | $370 | 71 | - | - | - | - | - | - | - | - |
$1,920 35,463 kWh |
$370 71 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $1,910 Cost: - |
$1,480 | 27,257 | $430 | 82 | - | - | - | - | - | - | - | - |
$1,480 27,257 kWh |
$430 82 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,050 Cost: $700 |
- | - | $2,050 | 168 | - | - | - | - | - | - | - | - |
- - kWh |
$2,050 168 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $1,750 Cost: $420 |
- | - | $2,300 | 188 | $(-550) | (-91) | - | - | - | - | - | - |
- - kWh |
$2,300 188 kW-months/year |
$(-550) (-91) MMBtu |
- - lb |
- - $ |
- - $ |
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| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,160 Cost: $220 |
- | - | $1,160 | 97 | - | - | - | - | - | - | - | - |
- - kWh |
$1,160 97 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $5,220 Cost: $8,000 |
- | - | - | - | - | - | $5,860 | 130,000 | $(-640) | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$5,860 130,000 lb |
$(-640) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.5311 RECOVER AND REUSE WASTE MATERIAL |
Savings: $2,100 Cost: $150 |
- | - | - | - | - | - | $2,100 | 6,000 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$2,100 6,000 lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $155,520 Cost: $450,000 |
- | - | - | - | - | - | - | - | - | - | $155,520 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
$155,520 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $44,060 Cost: $22,950 |
- | - | - | - | - | - | - | - | - | - | $44,060 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - $ |
$44,060 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS |
Savings: $32,660 Cost: $2,260 |
- | - | - | - | - | - | - | - | $32,660 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$32,660 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $257,040 Cost: $490,880 |
$10,930 | 201,642 | $7,100 | 755 | $(-550) | (-91) | $7,960 | 136,000 | $32,020 | - | $199,580 | - | $10,930 201,642 kWh |
$7,100 755 kW-months/year |
$(-550) (-91) MMBtu |
$7,960 136,000 lb |
$32,020 - $ |
$199,580 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $212,980 Cost: $467,930 |
$10,930 | 201,642 | $7,100 | 755 | $(-550) | (-91) | $7,960 | 136,000 | $32,020 | - | $155,520 | - | $10,930 201,642 kWh |
$7,100 755 kW-months/year |
$(-550) (-91) MMBtu |
$7,960 136,000 lb |
$32,020 - $ |
$155,520 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||