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IAC Assessment: KU0532
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IAC Assessment: KU0532
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IAC Center Univ. of Kansas
Assessment Year 1999
Principal Product pressure vessels
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 150,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,016 2,193,435 kWh $0.06
Electricity Demand $41,503 8,401 kW-months/year $4.94
Natural Gas $166,548 49,285 MMBtu $3.38
TOTAL ENERGY COSTS $414,229
RECOMMENDED SAVINGS* $51,650 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,680
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,410
Cost:
$17,000
- - - - $11,410 3,376 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,410
3,376
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,040
Cost:
$20,000
$2,390 54,220 $5,650 720 - - - - - - - - - - - - $2,390
54,220
kWh
$5,650
720
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$7,060
Cost:
$12,170
$7,170 162,075 $2,120 270 $(-2,230) (-691) - - - - - - - - - - $7,170
162,075
kWh
$2,120
270
kW-months/year
$(-2,230)
(-691)
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$700
Cost:
$450
$460 10,258 $240 31 - - - - - - - - - - - - $460
10,258
kWh
$240
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$260
Cost:
$360
$60 1,465 $40 5 - - - - - - - - $160 - - - $60
1,465
kWh
$40
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$160
-
$
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$9,410
Cost:
$14,000
$(-1,770) (-39,859) $(-1,510) (-136) - - $12,690 2,440,000 - - - - - - - - $(-1,770)
(-39,859)
kWh
$(-1,510)
(-136)
kW-months/year
-
-
MMBtu
$12,690
2,440,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$12,150
Cost:
$11,640
- - - - - - - - - - $33,750 3,000,000 - - $(-21,600) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$33,750
3,000,000
lb
-
-
$
$(-21,600)
-
$
08: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$2,620
Cost:
$800
- - - - - - - - $210 182 - - - - $2,410 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$210
182
gal
-
-
lb
-
-
$
$2,410
-
$
TOTAL RECOMMENDED Savings:
$51,650
Cost:
$76,420
$8,310 188,159 $6,540 890 $9,180 2,685 $12,690 2,440,000 $210 182 $33,750 3,000,000 $160 - $(-19,190) - $8,310
188,159
kWh
$6,540
890
kW-months/year
$9,180
2,685
MMBtu
$12,690
2,440,000
Tgal
$210
182
gal
$33,750
3,000,000
lb
$160
-
$
$(-19,190)
-
$
TOTAL IMPLEMENTED Savings:
$18,680
Cost:
$33,780
$10,080 228,018 $8,050 1,026 $(-2,230) (-691) - - $210 182 - - $160 - $2,410 - $10,080
228,018
kWh
$8,050
1,026
kW-months/year
$(-2,230)
(-691)
MMBtu
-
-
Tgal
$210
182
gal
-
-
lb
$160
-
$
$2,410
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost