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IAC Assessment: KU0545
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IAC Assessment: KU0545
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IAC Center Univ. of Kansas
Assessment Year 2000
Principal Product power generation equipment
NAICS n/a
SIC 3621 - Motors And Generators
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 129,000
Annual Production 522,000 Units
Production Hrs. Annual 6,552
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $145,199 3,488,570 kWh $0.04
Electricity Demand $96,991 12,262 kW-months/year $7.91
Natural Gas $13,956 7,452 MMBtu $1.87
TOTAL ENERGY COSTS $469,315
RECOMMENDED SAVINGS* $47,740 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,610
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,740
Cost:
$4,370
- - - - $12,740 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,740
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,420
Cost:
$15,470
$3,230 74,736 $1,310 164 - - - - - - $(-120) - - - $3,230
74,736
kWh
$1,310
164
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$(-120)
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,890
Cost:
$20
$2,030 43,083 $860 100 - - - - - - - - - - $2,030
43,083
kWh
$860
100
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,580
Cost:
$1,150
$1,950 39,273 $630 74 - - - - - - - - - - $1,950
39,273
kWh
$630
74
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,510
Cost:
$1,770
- - - - - - $1,510 809 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,510
809
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.8112 COMBINE UTILITY METERS Savings:
$1,450
Cost:
$4,000
- - $(-6,750) - $8,200 - - - - - - - - - -
-
kWh
$(-6,750)
-
kW-months/year
$8,200
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,020
Cost:
-
$1,020 16,999 - - - - - - - - - - - - $1,020
16,999
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$19,600
Cost:
$11,400
- - - - - - - - - - - - $19,600 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$19,600
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,530
Cost:
$3,000
- - - - - - - - $1,530 104,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,530
104,000
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,740
Cost:
$41,180
$8,230 174,091 $(-3,950) 338 $20,940 - $1,510 809 $1,530 104,000 $(-120) - $19,600 - $8,230
174,091
kWh
$(-3,950)
338
kW-months/year
$20,940
-
$
$1,510
809
MMBtu
$1,530
104,000
lb
$(-120)
-
$
$19,600
-
$
TOTAL IMPLEMENTED Savings:
$26,610
Cost:
$26,780
$8,230 174,091 $(-3,950) 338 $20,940 - $1,510 809 - - $(-120) - - - $8,230
174,091
kWh
$(-3,950)
338
kW-months/year
$20,940
-
$
$1,510
809
MMBtu
-
-
lb
$(-120)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material