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IAC Assessment: LE0101
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IAC Assessment: LE0101
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IAC Center Lehigh University
Assessment Year 2001
Principal Product Heat treated strip steel
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 132
Plant Area (Sq.Ft.) 25,000
Annual Production 0 Units
Production Hrs. Annual 8,760
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,135,001 28,008,000 kWh $0.08
Electricity Demand $483,781 4,067 kW-months/year $118.95
Natural Gas $359,614 70,178 MMBtu $5.12
TOTAL ENERGY COSTS $3,002,396
RECOMMENDED SAVINGS* $217,065 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $217,065
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$9,696
Cost:
$500
- - - - $9,696 1,899 - - -
-
kWh
-
-
kW-months/year
$9,696
1,899
MMBtu
-
-
$
02: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$26,225
Cost:
$30,000
$20,280 394,200 $5,945 50 - - - - $20,280
394,200
kWh
$5,945
50
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$78,362
Cost:
$2,500
- - $78,362 659 - - - - -
-
kWh
$78,362
659
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$3,752
Cost:
$800
$3,276 42,573 $476 4 - - - - $3,276
42,573
kWh
$476
4
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$89,879
Cost:
-
$79,535 908,772 $10,344 87 - - - - $79,535
908,772
kWh
$10,344
87
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$3,984
Cost:
$2,000
- - - - - - $3,984 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,984
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$5,167
Cost:
$2,000
$5,167 67,802 - - - - - - $5,167
67,802
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$217,065
Cost:
$37,800
$108,258 1,413,347 $95,127 800 $9,696 1,899 $3,984 - $108,258
1,413,347
kWh
$95,127
800
kW-months/year
$9,696
1,899
MMBtu
$3,984
-
$
TOTAL IMPLEMENTED Savings:
$217,065
Cost:
$37,800
$108,258 1,413,347 $95,127 800 $9,696 1,899 $3,984 - $108,258
1,413,347
kWh
$95,127
800
kW-months/year
$9,696
1,899
MMBtu
$3,984
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost