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IAC Assessment: LE0171
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IAC Assessment: LE0171
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IAC Center Lehigh University
Assessment Year 2003
Principal Product Metal Stamping
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $5,000,000-$10,000,000
# of Employees 90
Plant Area (Sq.Ft.) 77,000
Annual Production 0 Units
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $163,817 2,391,400 kWh $0.07
Electricity Demand $72,926 6,062 kW-months/year $12.03
Natural Gas $49,581 6,669 MMBtu $7.43
TOTAL ENERGY COSTS $286,324
RECOMMENDED SAVINGS* $30,242 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,810
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$12,638
Cost:
-
$8,409 121,875 $4,229 352 - - $8,409
121,875
kWh
$4,229
352
kW-months/year
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,790
Cost:
-
$4,336 62,843 $1,454 121 - - $4,336
62,843
kWh
$1,454
121
kW-months/year
-
-
$
03: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$3,645
Cost:
$6,000
- - $3,645 303 - - -
-
kWh
$3,645
303
kW-months/year
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,512
Cost:
-
- - - - $2,512 - -
-
kWh
-
-
kW-months/year
$2,512
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,863
Cost:
$608
$1,395 20,217 $468 39 - - $1,395
20,217
kWh
$468
39
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,050
Cost:
$10,345
$1,532 22,370 $518 43 - - $1,532
22,370
kWh
$518
43
kW-months/year
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,080
Cost:
$375
$1,080 15,655 - - - - $1,080
15,655
kWh
-
-
kW-months/year
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$664
Cost:
$100
$496 7,251 $168 14 - - $496
7,251
kWh
$168
14
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$30,242
Cost:
$17,428
$17,248 250,211 $10,482 872 $2,512 - $17,248
250,211
kWh
$10,482
872
kW-months/year
$2,512
-
$
TOTAL IMPLEMENTED Savings:
$18,810
Cost:
$6,708
$10,300 149,343 $8,510 708 - - $10,300
149,343
kWh
$8,510
708
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees