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IAC Assessment: LE0188
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IAC Assessment: LE0188
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Windshield Water Nozzles
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 89,000
Annual Production 48,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $177,771 3,906,890 kWh $0.05
Electricity Demand $93,679 8,926 kW-months/year $10.50
Natural Gas $10,648 1,242 MMBtu $8.57
TOTAL ENERGY COSTS $282,098
RECOMMENDED SAVINGS* $44,589 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,266
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,732
Cost:
$1,000
$2,429 52,793 $13,303 1,267 - - $2,429
52,793
kWh
$13,303
1,267
kW-months/year
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,843
Cost:
$17,200
- - - - $9,843 - -
-
kWh
-
-
kW-months/year
$9,843
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,132
Cost:
$8,028
$4,662 101,348 $1,470 140 - - $4,662
101,348
kWh
$1,470
140
kW-months/year
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,694
Cost:
$2,500
- - $4,694 447 - - -
-
kWh
$4,694
447
kW-months/year
-
-
$
05: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$3,459
Cost:
$1,200
$2,378 51,692 $1,081 103 - - $2,378
51,692
kWh
$1,081
103
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,947
Cost:
$11,665
$1,543 33,543 $1,404 134 - - $1,543
33,543
kWh
$1,404
134
kW-months/year
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,782
Cost:
$3,900
$1,782 38,743 - - - - $1,782
38,743
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$44,589
Cost:
$45,493
$12,794 278,119 $21,952 2,091 $9,843 - $12,794
278,119
kWh
$21,952
2,091
kW-months/year
$9,843
-
$
TOTAL IMPLEMENTED Savings:
$19,266
Cost:
$35,265
$3,325 72,286 $6,098 581 $9,843 - $3,325
72,286
kWh
$6,098
581
kW-months/year
$9,843
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees