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IAC Assessment: LE0190
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IAC Assessment: LE0190
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Remanufactured Engines,Transmissions, and Carriers
NAICS 333618 - Other Engine Equipment Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $10,000,000-$50,000,000
# of Employees 152
Plant Area (Sq.Ft.) 120,000
Annual Production 172,450 Pieces
Production Hrs. Annual 5,880
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $149,080 2,676,000 kWh $0.06
Electricity Demand $58,928 8,491 kW-months/year $6.94
Natural Gas $29,471 2,549 MMBtu $11.56
Fuel Oil #1 $41,891 5,603 MMBtu $7.48
Fuel Oil #2 $41,891 5,603 MMBtu $7.48
TOTAL ENERGY COSTS $321,261
RECOMMENDED SAVINGS* $100,370 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,664
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$65,403
Cost:
$20,000
- - - - - - - - $41,891 5,603 $23,512 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$41,891
5,603
MMBtu
$23,512
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$17,844
Cost:
$50,000
- - - - $17,844 - - - - - - - -
-
kWh
-
-
kW-months/year
$17,844
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,450
Cost:
$2,500
- - $2,450 425 - - - - - - - - -
-
kWh
$2,450
425
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,412
Cost:
$750
- - - - - - $1,412 122 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,412
122
MMBtu
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,074
Cost:
$218
$857 15,303 $217 32 - - - - - - - - $857
15,303
kWh
$217
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,187
Cost:
$33,512
$9,541 170,368 $2,646 381 - - - - - - - - $9,541
170,368
kWh
$2,646
381
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$100,370
Cost:
$106,980
$10,398 185,671 $5,313 838 $17,844 - $1,412 122 $41,891 5,603 $23,512 - $10,398
185,671
kWh
$5,313
838
kW-months/year
$17,844
-
$
$1,412
122
MMBtu
$41,891
5,603
MMBtu
$23,512
-
$
TOTAL IMPLEMENTED Savings:
$78,664
Cost:
$53,730
$10,398 185,671 $2,863 413 - - - - $41,891 5,603 $23,512 - $10,398
185,671
kWh
$2,863
413
kW-months/year
-
-
$
-
-
MMBtu
$41,891
5,603
MMBtu
$23,512
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Fuel Oil #2 Administrative Changes