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IAC Assessment: LE0193
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IAC Assessment: LE0193
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Beverages
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $50,000,000-$100,000,000
# of Employees 123
Plant Area (Sq.Ft.) 350,000
Annual Production 12,500,000 Pieces
Production Hrs. Annual 5,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $486,249 11,364,264 kWh $0.04
Electricity Demand $246,738 25,836 kW-months/year $9.55
Natural Gas $680,893 83,747 MMBtu $8.13
Fuel Oil #6 $424,464 80,913 MMBtu $5.25
TOTAL ENERGY COSTS $1,838,344
RECOMMENDED SAVINGS* $359,947 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,630
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Electricity Usage Electricity Demand Natural Gas Fuel Oil #6
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.1333 CONVERT COMBUSTION EQUIPMENT TO BURN OIL Savings:
$192,339
Cost:
$50,000
- - - - $680,863 83,747 $(-488,524) (-92,122) -
-
kWh
-
-
kW-months/year
$680,863
83,747
MMBtu
$(-488,524)
(-92,122)
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$105,726
Cost:
$58,053
- - - - $70,674 8,693 $35,052 6,676 -
-
kWh
-
-
kW-months/year
$70,674
8,693
MMBtu
$35,052
6,676
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$17,227
Cost:
$492
- - - - $10,465 1,287 $6,762 1,288 -
-
kWh
-
-
kW-months/year
$10,465
1,287
MMBtu
$6,762
1,288
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,446
Cost:
$2,000
- - - - $6,524 802 $7,922 1,509 -
-
kWh
-
-
kW-months/year
$6,524
802
MMBtu
$7,922
1,509
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,252
Cost:
$10,720
- - - - $13,252 1,641 - - -
-
kWh
-
-
kW-months/year
$13,252
1,641
MMBtu
-
-
MMBtu
06: 2.2123 INSULATE FEEDWATER TANK Savings:
$11,953
Cost:
$4,508
- - - - $7,260 893 $4,693 894 -
-
kWh
-
-
kW-months/year
$7,260
893
MMBtu
$4,693
894
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,349
Cost:
$3,768
$2,060 47,908 $1,289 135 - - - - $2,060
47,908
kWh
$1,289
135
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,655
Cost:
$150
$1,080 25,108 $575 60 - - - - $1,080
25,108
kWh
$575
60
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$359,947
Cost:
$129,691
$3,140 73,016 $1,864 195 $789,038 97,063 $(-434,095) (-81,755) $3,140
73,016
kWh
$1,864
195
kW-months/year
$789,038
97,063
MMBtu
$(-434,095)
(-81,755)
MMBtu
TOTAL IMPLEMENTED Savings:
$48,630
Cost:
$10,918
$3,140 73,016 $1,864 195 $24,249 2,982 $19,377 3,691 $3,140
73,016
kWh
$1,864
195
kW-months/year
$24,249
2,982
MMBtu
$19,377
3,691
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Electricity Usage Electricity Demand Natural Gas Fuel Oil #6