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IAC Assessment: LE0223
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IAC Assessment: LE0223
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IAC Center Lehigh University
Assessment Year 2005
Principal Product Engraving and printing stationary supplies
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2759 - Commercial Printing, Nec
Sales $10,000,000-$50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 154,000
Annual Production 151,000,000 Pieces
Production Hrs. Annual 3,120
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $140,746 1,674,800 kWh $0.08
Electricity Demand $56,497 6,586 kW-months/year $8.58
Natural Gas $42,751 3,000 MMBtu $14.25
TOTAL ENERGY COSTS $239,994
RECOMMENDED SAVINGS* $464,504 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,289
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$444,462
Cost:
$1,100,000
$39,230 467,030 $15,276 1,224 - - $389,956 - $39,230
467,030
kWh
$15,276
1,224
kW-months/year
-
-
MMBtu
$389,956
-
$
02: 2.1224 REPLACE BOILER Savings:
$5,753
Cost:
$74,500
- - - - $5,753 404 - - -
-
kWh
-
-
kW-months/year
$5,753
404
MMBtu
-
-
$
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,650
Cost:
$50
$3,339 39,746 $1,311 153 - - - - $3,339
39,746
kWh
$1,311
153
kW-months/year
-
-
MMBtu
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,831
Cost:
$2,500
- - $2,831 330 - - - - -
-
kWh
$2,831
330
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,281
Cost:
$100
$1,637 19,494 $644 75 - - - - $1,637
19,494
kWh
$644
75
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,391
Cost:
$250
$979 11,653 $412 48 - - - - $979
11,653
kWh
$412
48
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$844
Cost:
$80
$483 5,746 $361 42 - - - - $483
5,746
kWh
$361
42
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$457
Cost:
$1,000
$261 3,109 $196 23 - - - - $261
3,109
kWh
$196
23
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$375
Cost:
$300
$375 4,465 - - - - - - $375
4,465
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,460
Cost:
-
$1,048 12,840 $412 48 - - - - $1,048
12,840
kWh
$412
48
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$464,504
Cost:
$1,178,780
$47,352 564,083 $21,443 1,943 $5,753 404 $389,956 - $47,352
564,083
kWh
$21,443
1,943
kW-months/year
$5,753
404
MMBtu
$389,956
-
$
TOTAL IMPLEMENTED Savings:
$14,289
Cost:
$4,280
$8,122 97,053 $6,167 719 - - - - $8,122
97,053
kWh
$6,167
719
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes