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IAC Assessment: LE0225
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IAC Assessment: LE0225
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IAC Center Lehigh University
Assessment Year 2005
Principal Product Metal cutting saw blades
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 2425 -
Sales $1,000,000-$5,000,000
# of Employees 26
Plant Area (Sq.Ft.) 129,213
Annual Production 8,722 Tons
Production Hrs. Annual 4,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $120,292 1,392,000 kWh $0.09
Electricity Demand $23,364 3,881 kW-months/year $6.02
Natural Gas $231,376 22,089 MMBtu $10.47
TOTAL ENERGY COSTS $375,032
RECOMMENDED SAVINGS* $76,406 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,769
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$28,200
Cost:
$2,000
- - - - - - $28,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$28,200
-
$
02: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$17,500
Cost:
$50,000
- - - - $17,500 1,671 - - -
-
kWh
-
-
kW-months/year
$17,500
1,671
MMBtu
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$11,161
Cost:
$2,800
- - - - $11,161 1,066 - - -
-
kWh
-
-
kW-months/year
$11,161
1,066
MMBtu
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,707
Cost:
$200
- - $5,707 948 - - - - -
-
kWh
$5,707
948
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,158
Cost:
$800
$3,436 39,948 $722 120 - - - - $3,436
39,948
kWh
$722
120
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,558
Cost:
$100
$2,114 24,584 $444 74 - - - - $2,114
24,584
kWh
$444
74
kW-months/year
-
-
MMBtu
-
-
$
07: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,914
Cost:
$2,500
- - - - $1,914 183 - - -
-
kWh
-
-
kW-months/year
$1,914
183
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,118
Cost:
$350
$924 10,742 $194 32 - - - - $924
10,742
kWh
$194
32
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,090
Cost:
$35,595
$3,151 36,640 $939 156 - - - - $3,151
36,640
kWh
$939
156
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$76,406
Cost:
$94,345
$9,625 111,914 $8,006 1,330 $30,575 2,920 $28,200 - $9,625
111,914
kWh
$8,006
1,330
kW-months/year
$30,575
2,920
MMBtu
$28,200
-
$
TOTAL IMPLEMENTED Savings:
$31,769
Cost:
$88,395
$5,265 61,224 $7,090 1,178 $19,414 1,854 - - $5,265
61,224
kWh
$7,090
1,178
kW-months/year
$19,414
1,854
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes