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IAC Assessment: LE0232
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IAC Assessment: LE0232
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IAC Center Lehigh University
Assessment Year 2006
Principal Product low fractional hp motors
NAICS 335312 - Motor and Generator Manufacturing
SIC 3621 - Motors And Generators
Sales $10,000,000-$50,000,000
# of Employees 219
Plant Area (Sq.Ft.) 58,000
Annual Production 850,000 Pieces
Production Hrs. Annual 2,340
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,260 1,564,500 kWh $0.09
Electricity Demand $28,938 4,807 kW-months/year $6.02
Natural Gas $16,157 1,376 MMBtu $11.74
TOTAL ENERGY COSTS $189,355
RECOMMENDED SAVINGS* $112,517 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 4.4260 MODIFY WORKLOAD Savings:
$35,100
Cost:
$3,200
- - - - $35,100 - -
-
kWh
-
-
kW-months/year
$35,100
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$33,102
Cost:
$38,465
$26,102 283,712 $7,000 1,163 - - $26,102
283,712
kWh
$7,000
1,163
kW-months/year
-
-
$
03: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$7,750
Cost:
$3,510
$4,006 43,537 $3,744 622 - - $4,006
43,537
kWh
$3,744
622
kW-months/year
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,787
Cost:
$500
$2,909 31,616 $878 146 - - $2,909
31,616
kWh
$878
146
kW-months/year
-
-
$
05: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$3,612
Cost:
$620
- - $3,612 600 - - -
-
kWh
$3,612
600
kW-months/year
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$809
Cost:
$60
$611 6,644 $198 33 - - $611
6,644
kWh
$198
33
kW-months/year
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$363
Cost:
$500
$232 2,518 $131 22 - - $232
2,518
kWh
$131
22
kW-months/year
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,549
Cost:
$2,440
$7,549 82,103 - - - - $7,549
82,103
kWh
-
-
kW-months/year
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,445
Cost:
$51,983
$15,703 170,680 $4,742 788 - - $15,703
170,680
kWh
$4,742
788
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$112,517
Cost:
$101,278
$57,112 620,810 $20,305 3,374 $35,100 - $57,112
620,810
kWh
$20,305
3,374
kW-months/year
$35,100
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes