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IAC Assessment: LE0242
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IAC Assessment: LE0242
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IAC Center Lehigh University
Assessment Year 2006
Principal Product Pnuematic Valves
NAICS 332912 - Fluid Power Valve and Hose Fitting Manufacturing
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 50,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 2,860
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,445 1,190,160 kWh $0.08
Electricity Demand $40,049 4,202 kW-months/year $9.53
Natural Gas $32,681 2,424 MMBtu $13.48
TOTAL ENERGY COSTS $173,175
RECOMMENDED SAVINGS* $779,298 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $778,647
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$734,219
Cost:
$1,251,036
$33,683 400,982 - - $700,536 - - - - - $33,683
400,982
kWh
-
-
kW-months/year
$700,536
-
$
-
-
MMBtu
-
-
lb
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$22,987
Cost:
$20,000
$12,394 147,549 $4,925 351 - - $5,668 420 - - $12,394
147,549
kWh
$4,925
351
kW-months/year
-
-
$
$5,668
420
MMBtu
-
-
lb
03: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$7,219
Cost:
$960
- - - - - - - - $7,219 15,133,747 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,219
15,133,747
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,843
Cost:
$1,000
$4,634 55,188 $2,209 232 - - - - - - $4,634
55,188
kWh
$2,209
232
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,240
Cost:
$6,400
$1,399 16,650 $841 60 - - - - - - $1,399
16,650
kWh
$841
60
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,001
Cost:
$2,000
- - $2,001 210 - - - - - - -
-
kWh
$2,001
210
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$996
Cost:
$1,000
$674 8,018 $322 45 - - - - - - $674
8,018
kWh
$322
45
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$152
Cost:
$75
$152 1,812 - - - - - - - - $152
1,812
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$651
Cost:
$450
$543 6,468 $108 8 - - - - - - $543
6,468
kWh
$108
8
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,990
Cost:
$8,750
$1,258 14,976 $732 77 - - - - - - $1,258
14,976
kWh
$732
77
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$779,298
Cost:
$1,291,671
$54,737 651,643 $11,138 983 $700,536 - $5,668 420 $7,219 15,133,747 $54,737
651,643
kWh
$11,138
983
kW-months/year
$700,536
-
$
$5,668
420
MMBtu
$7,219
15,133,747
lb
TOTAL IMPLEMENTED Savings:
$778,647
Cost:
$1,291,221
$54,194 645,175 $11,030 975 $700,536 - $5,668 420 $7,219 15,133,747 $54,194
645,175
kWh
$11,030
975
kW-months/year
$700,536
-
$
$5,668
420
MMBtu
$7,219
15,133,747
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)