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IAC Assessment: LE0260
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IAC Assessment: LE0260
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IAC Center Lehigh University
Assessment Year 2007
Principal Product Fluid Power Products
NAICS 333996 - Fluid Power Pump and Motor Manufacturing
SIC 3594 - Fluid Power Pumps And Motors
Sales $50,000,000-$100,000,000
# of Employees 123
Plant Area (Sq.Ft.) 75,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,074 1,586,200 kWh $0.06
Electricity Demand $38,007 4,264 kW-months/year $8.91
Natural Gas $22,727 1,681 MMBtu $13.52
TOTAL ENERGY COSTS $163,808
RECOMMENDED SAVINGS* $120,968 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$67,607
Cost:
$74,000
$16,848 259,200 $4,491 504 $46,268 3,422 - - $16,848
259,200
kWh
$4,491
504
kW-months/year
$46,268
3,422
MMBtu
-
-
lb
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$11,871
Cost:
$60
$9,395 144,531 $2,476 278 - - - - $9,395
144,531
kWh
$2,476
278
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,263
Cost:
$1,000
$4,957 76,259 $1,306 147 - - - - $4,957
76,259
kWh
$1,306
147
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,657
Cost:
$8,000
- - $4,657 523 - - - - -
-
kWh
$4,657
523
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,696
Cost:
$1,350
$3,696 56,861 - - - - - - $3,696
56,861
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,799
Cost:
$2,500
- - - - - - $2,799 13,400,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,799
13,400,000
lb
07: 3.4151 MINIMIZE WATER USAGE Savings:
$1,524
Cost:
$1,000
$134 2,958 $1,390 156 - - - - $134
2,958
kWh
$1,390
156
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$816
Cost:
$200
$614 9,433 $202 23 - - - - $614
9,433
kWh
$202
23
kW-months/year
-
-
MMBtu
-
-
lb
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$234
Cost:
$500
$161 2,471 $73 8 - - - - $161
2,471
kWh
$73
8
kW-months/year
-
-
MMBtu
-
-
lb
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,501
Cost:
$54,052
$17,016 261,784 $4,485 503 - - - - $17,016
261,784
kWh
$4,485
503
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$120,968
Cost:
$142,662
$52,821 813,497 $19,080 2,142 $46,268 3,422 $2,799 13,400,000 $52,821
813,497
kWh
$19,080
2,142
kW-months/year
$46,268
3,422
MMBtu
$2,799
13,400,000
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)