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IAC Assessment: LE0276
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IAC Assessment: LE0276
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IAC Center Lehigh University
Assessment Year 2008
Principal Product Plastic Closures
NAICS 424130 - Industrial and Personal Service Paper Merchant Wholesalers
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 190,000
Annual Production 1,500,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,211,828 10,727,175 kWh $0.11
Electricity Demand $90,244 20,334 kW-months/year $4.44
Natural Gas $43,951 3,344 MMBtu $13.14
TOTAL ENERGY COSTS $1,346,023
RECOMMENDED SAVINGS* $332,881 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $162,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$144,000
Cost:
$92,000
- - - - $144,000 - - - - - - - -
-
kWh
-
-
kW-months/year
$144,000
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$55,360
Cost:
$30,000
$55,067 487,318 $293 66 - - - - - - - - $55,067
487,318
kWh
$293
66
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$38,127
Cost:
$30,600
- - - - $38,127 - - - - - - - -
-
kWh
-
-
kW-months/year
$38,127
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$18,230
Cost:
$16,000
$17,222 152,410 $1,008 227 - - - - - - - - $17,222
152,410
kWh
$1,008
227
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$15,550
Cost:
$500
- - - - - - - - - - $15,550 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$15,550
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$10,749
Cost:
$16,800
- - - - - - $10,749 865 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,749
865
MMBtu
-
-
$
-
-
$
07: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$1,838
Cost:
$3,600
- - - - - - $1,838 140 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,838
140
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,479
Cost:
$53,518
$33,954 300,480 $1,869 421 - - - - $656 - - - $33,954
300,480
kWh
$1,869
421
kW-months/year
-
-
$
-
-
MMBtu
$656
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$12,548
Cost:
$600
$12,548 111,041 - - - - - - - - - - $12,548
111,041
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$332,881
Cost:
$243,618
$118,791 1,051,249 $3,170 714 $182,127 - $12,587 1,005 $656 - $15,550 - $118,791
1,051,249
kWh
$3,170
714
kW-months/year
$182,127
-
$
$12,587
1,005
MMBtu
$656
-
$
$15,550
-
$
TOTAL IMPLEMENTED Savings:
$162,230
Cost:
$108,000
$17,222 152,410 $1,008 227 $144,000 - - - - - - - $17,222
152,410
kWh
$1,008
227
kW-months/year
$144,000
-
$
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost