Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Lehigh University |
|---|---|
| Assessment Year | 2008 |
| Principal Product | Electrical Fittings |
| NAICS | 331511 - Iron Foundries |
| SIC | 3322 - Malleable Iron Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 110 |
| Plant Area (Sq.Ft.) | 63,600 |
| Annual Production | 3,557 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $373,875 | 5,764,955 | kWh | $0.06 |
| Electricity Demand | $129,052 | 21,836 | kW-months/year | $5.91 |
| Natural Gas | $245,879 | 34,953 | MMBtu | $7.03 |
| TOTAL ENERGY COSTS | $748,806 | |||
| RECOMMENDED SAVINGS* | $106,061 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $47,970 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $27,859 Cost: $30,000 |
- | - | - | - | - | - | $27,859 | 3,963 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$27,859 3,963 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $13,105 Cost: $26,600 |
- | - | - | - | $13,105 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$13,105 - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE |
Savings: $13,078 Cost: $40 |
- | - | - | - | - | - | $13,078 | 1,860 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$13,078 1,860 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4321 UPGRADE OBSOLETE EQUIPMENT |
Savings: $11,543 Cost: $100,000 |
- | - | - | - | $(-32,324) | - | $43,867 | 12,480 | - | - | - | - |
- - kWh |
- - kW-months/year |
$(-32,324) - $ |
$43,867 12,480 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL |
Savings: $5,306 Cost: $15,525 |
$4,674 | 71,904 | $632 | 107 | - | - | - | - | - | - | - | - |
$4,674 71,904 kWh |
$632 107 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $4,875 Cost: $150 |
$4,148 | 63,814 | $727 | 123 | - | - | - | - | - | - | - | - |
$4,148 63,814 kWh |
$727 123 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE |
Savings: $3,975 Cost: $3,000 |
- | - | - | - | - | - | - | - | $3,975 | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$3,975 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $3,871 Cost: $3,000 |
- | - | $3,871 | 655 | - | - | - | - | - | - | - | - |
- - kWh |
$3,871 655 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.812 APPLY FOR INVESTMENT INCENTIVES |
Savings: $3,632 Cost: $600 |
- | - | - | - | $3,632 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,632 - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $3,618 Cost: $8,000 |
$3,080 | 47,388 | $538 | 91 | - | - | - | - | - | - | - | - |
$3,080 47,388 kWh |
$538 91 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $3,378 Cost: $1,950 |
$2,876 | 44,242 | $502 | 85 | - | - | - | - | - | - | - | - |
$2,876 44,242 kWh |
$502 85 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7145 INSTALL SKYLIGHTS |
Savings: $590 Cost: $5,000 |
$430 | 6,610 | $160 | 27 | - | - | - | - | - | - | - | - |
$430 6,610 kWh |
$160 27 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
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| 13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $11,231 Cost: $29,927 |
$8,535 | 131,315 | $1,495 | 253 | - | - | - | - | - | - | $1,201 | - |
$8,535 131,315 kWh |
$1,495 253 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
$1,201 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $106,061 Cost: $223,792 |
$23,743 | 365,273 | $7,925 | 1,341 | $(-15,587) | - | $84,804 | 18,303 | $3,975 | - | $1,201 | - | $23,743 365,273 kWh |
$7,925 1,341 kW-months/year |
$(-15,587) - $ |
$84,804 18,303 MMBtu |
$3,975 - $ |
$1,201 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $47,970 Cost: $116,740 |
$10,104 | 155,444 | $5,638 | 954 | $(-28,692) | - | $56,945 | 14,340 | $3,975 | - | - | - | $10,104 155,444 kWh |
$5,638 954 kW-months/year |
$(-28,692) - $ |
$56,945 14,340 MMBtu |
$3,975 - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||