IAC logo
IAC Assessment: LE0282
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LE0282
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Lehigh University
Assessment Year 2009
Principal Product steel containers
NAICS 332431 - Metal Can Manufacturing
SIC 3412 - Metal Barrels, Drums, And Pails
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 88,000
Annual Production 12,500,000 Pieces
Production Hrs. Annual 4,576
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $759,982 6,402,132 kWh $0.12
Electricity Demand $158,198 14,709 kW-months/year $10.76
Natural Gas $583,487 58,844 MMBtu $9.92
TOTAL ENERGY COSTS $1,501,667
RECOMMENDED SAVINGS* $121,603 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,054
#|Description Savings
Cost
Status Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$45,837
Cost:
$30,000
$37,058 311,414 $8,779 817 - - $37,058
311,414
kWh
$8,779
817
kW-months/year
-
-
$
02: 3.2124 CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS Savings:
$20,433
Cost:
$20,000
$16,746 140,726 $3,687 343 - - $16,746
140,726
kWh
$3,687
343
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,083
Cost:
$1,760
$15,428 129,646 $3,655 340 - - $15,428
129,646
kWh
$3,655
340
kW-months/year
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$9,314
Cost:
$800
$7,357 61,817 $1,957 182 - - $7,357
61,817
kWh
$1,957
182
kW-months/year
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,908
Cost:
$3,000
- - $7,908 736 - - -
-
kWh
$7,908
736
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,538
Cost:
$60,000
$14,115 118,610 $3,343 311 $1,080 - $14,115
118,610
kWh
$3,343
311
kW-months/year
$1,080
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$490
Cost:
$450
- - $490 4,118 - - -
-
kWh
$490
4,118
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$121,603
Cost:
$116,010
$90,704 762,213 $29,819 6,847 $1,080 - $90,704
762,213
kWh
$29,819
6,847
kW-months/year
$1,080
-
$
TOTAL IMPLEMENTED Savings:
$58,054
Cost:
$81,760
$46,289 388,982 $10,685 994 $1,080 - $46,289
388,982
kWh
$10,685
994
kW-months/year
$1,080
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost