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IAC Assessment: LE0300
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IAC Assessment: LE0300
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IAC Center Lehigh University
Assessment Year 2010
Principal Product Dietary Supplements
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 254
Plant Area (Sq.Ft.) 58,038
Annual Production 18,200,000 Pounds
Production Hrs. Annual 2,210
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $237,447 1,956,933 kWh $0.12
Electricity Demand $66,710 5,775 kW-months/year $11.55
Natural Gas $12,653 963 MMBtu $13.14
TOTAL ENERGY COSTS $316,810
RECOMMENDED SAVINGS* $275,848 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,659
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$161,306
Cost:
$1,080,000
$102,675 848,555 - - $28,800 - $29,831 - $102,675
848,555
kWh
-
-
kW-months/year
$28,800
-
$
$29,831
-
$
02: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$30,883
Cost:
$29,000
$25,369 209,664 $4,434 288 $1,080 - - - $25,369
209,664
kWh
$4,434
288
kW-months/year
$1,080
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,838
Cost:
$19,900
$15,771 130,341 $2,067 179 - - - - $15,771
130,341
kWh
$2,067
179
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,921
Cost:
$2,440
$10,072 83,237 $1,849 160 - - - - $10,072
83,237
kWh
$1,849
160
kW-months/year
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$7,417
Cost:
$30,000
$7,417 61,300 - - - - - - $7,417
61,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,315
Cost:
$3,000
- - $3,315 287 - - - - -
-
kWh
$3,315
287
kW-months/year
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,827
Cost:
$1,000
$2,464 20,363 $363 31 - - - - $2,464
20,363
kWh
$363
31
kW-months/year
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,078
Cost:
$900
$8,078 66,761 - - - - - - $8,078
66,761
kWh
-
-
kW-months/year
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,263
Cost:
$42,718
$23,327 192,791 $8,936 774 - - - - $23,327
192,791
kWh
$8,936
774
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$275,848
Cost:
$1,208,958
$195,173 1,613,012 $20,964 1,719 $29,880 - $29,831 - $195,173
1,613,012
kWh
$20,964
1,719
kW-months/year
$29,880
-
$
$29,831
-
$
TOTAL IMPLEMENTED Savings:
$83,659
Cost:
$99,958
$67,129 554,793 $16,530 1,431 - - - - $67,129
554,793
kWh
$16,530
1,431
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost