IAC logo
IAC Assessment: LE0302
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: LE0302
IAC Center Lehigh University
Assessment Year 2010
Principal Product Aseptic products(food)
NAICS 333241 - Food Product Machinery Manufacturing
SIC 3556 - Food Products Machinery
Sales $50,000,000-$100,000,000
# of Employees 185
Plant Area (Sq.Ft.) 170,000
Annual Production 8,411 Tons
Production Hrs. Annual 5,304
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,008,987 22,276,800 kWh $0.05
Electricity Demand $365,883 48,384 kW-months/year $7.56
Natural Gas $138,168 10,140 MMBtu $13.63
Other Gas $552,777 158,616 MMBtu $3.49
TOTAL ENERGY COSTS $2,065,815
RECOMMENDED SAVINGS* $269,416 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,774
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Gas Electricity Usage Electricity Demand Natural Gas Other Gas
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$100,844
Cost:
$52,100
$88,090 1,957,557 $12,754 1,687 - - - - $88,090
1,957,557
kWh
$12,754
1,687
kW-months/year
-
-
MMBtu
-
-
MMBtu
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$43,590
Cost:
$6,000
$43,409 964,640 $181 24 - - - - $43,409
964,640
kWh
$181
24
kW-months/year
-
-
MMBtu
-
-
MMBtu
03: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$19,885
Cost:
$35,220
- - - - $16,151 1,185 $3,734 1,070 -
-
kWh
-
-
kW-months/year
$16,151
1,185
MMBtu
$3,734
1,070
MMBtu
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$18,289
Cost:
$6,000
- - $18,289 2,419 - - - - -
-
kWh
$18,289
2,419
kW-months/year
-
-
MMBtu
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,786
Cost:
$1,720
$10,072 223,837 $2,714 359 - - - - $10,072
223,837
kWh
$2,714
359
kW-months/year
-
-
MMBtu
-
-
MMBtu
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$46,342
Cost:
$10,000
- - - - $46,342 3,400 - - -
-
kWh
-
-
kW-months/year
$46,342
3,400
MMBtu
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$18,237
Cost:
$12,000
- - - - $18,237 1,338 - - -
-
kWh
-
-
kW-months/year
$18,237
1,338
MMBtu
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,646
Cost:
$480
$1,193 26,533 $453 60 - - - - $1,193
26,533
kWh
$453
60
kW-months/year
-
-
MMBtu
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,383
Cost:
$15,780
$3,850 87,200 $2,533 242 - - - - $3,850
87,200
kWh
$2,533
242
kW-months/year
-
-
MMBtu
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,414
Cost:
$300
$1,414 31,470 - - - - - - $1,414
31,470
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$269,416
Cost:
$139,600
$148,028 3,291,237 $36,924 4,791 $80,730 5,923 $3,734 1,070 $148,028
3,291,237
kWh
$36,924
4,791
kW-months/year
$80,730
5,923
MMBtu
$3,734
1,070
MMBtu
TOTAL IMPLEMENTED Savings:
$60,774
Cost:
$12,200
$11,265 250,370 $3,167 419 $46,342 3,400 - - $11,265
250,370
kWh
$3,167
419
kW-months/year
$46,342
3,400
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Other Gas Electricity Usage Electricity Demand Natural Gas Other Gas