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IAC Assessment: LE0304
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IAC Assessment: LE0304
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2010
Principal Product elevator and mining parts
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 121
Plant Area (Sq.Ft.) 143,550
Annual Production 1 Units
Production Hrs. Annual 4,160
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $93,132 1,912,957 kWh $0.05
Electricity Demand $27,391 4,319 kW-months/year $6.34
Natural Gas $95,606 6,293 MMBtu $15.19
TOTAL ENERGY COSTS $216,129
RECOMMENDED SAVINGS* $428,246 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,132
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$300,000
Cost:
$40,932
- - - - - - - - - - $300,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$300,000
-
%
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$55,099
Cost:
$39,415
- - - - $55,099 3,627 - - - - - - -
-
kWh
-
-
kW-months/year
$55,099
3,627
MMBtu
-
-
$
-
-
$
-
-
%
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$16,822
Cost:
$18,000
$8,542 174,332 $8,280 1,306 - - - - - - - - $8,542
174,332
kWh
$8,280
1,306
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$15,355
Cost:
$100,000
$4,628 94,446 $1,727 272 - - $9,000 - - - - - $4,628
94,446
kWh
$1,727
272
kW-months/year
-
-
MMBtu
$9,000
-
$
-
-
$
-
-
%
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$12,804
Cost:
$30
$10,740 219,201 $2,064 326 - - - - - - - - $10,740
219,201
kWh
$2,064
326
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,592
Cost:
$15,000
- - - - $8,592 566 - - - - - - -
-
kWh
-
-
kW-months/year
$8,592
566
MMBtu
-
-
$
-
-
$
-
-
%
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,396
Cost:
$273
$5,126 104,624 $2,270 358 - - - - - - - - $5,126
104,624
kWh
$2,270
358
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,370
Cost:
-
- - $1,370 216 - - - - - - - - -
-
kWh
$1,370
216
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
09: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,073
Cost:
$5,740
$1,073 21,906 - - - - - - - - - - $1,073
21,906
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$803
Cost:
$2,400
$556 11,345 $247 39 - - - - - - - - $556
11,345
kWh
$247
39
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,692
Cost:
$14,758
$4,088 83,432 $1,471 232 - - - - $133 - - - $4,088
83,432
kWh
$1,471
232
kW-months/year
-
-
MMBtu
-
-
$
$133
-
$
-
-
%
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,240
Cost:
$11,654
$1,742 35,545 $1,040 164 - - - - $458 - - - $1,742
35,545
kWh
$1,040
164
kW-months/year
-
-
MMBtu
-
-
$
$458
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$428,246
Cost:
$248,202
$36,495 744,831 $18,469 2,913 $63,691 4,193 $9,000 - $591 - $300,000 - $36,495
744,831
kWh
$18,469
2,913
kW-months/year
$63,691
4,193
MMBtu
$9,000
-
$
$591
-
$
$300,000
-
%
TOTAL IMPLEMENTED Savings:
$29,132
Cost:
$26,715
$21,696 442,802 $6,845 1,080 - - - - $591 - - - $21,696
442,802
kWh
$6,845
1,080
kW-months/year
-
-
MMBtu
-
-
$
$591
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production