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IAC Assessment: LE0312
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IAC Assessment: LE0312
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IAC Center Lehigh University
Assessment Year 2011
Principal Product Fruit Prep
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 147,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $348,731 5,434,372 kWh $0.06
Electricity Demand $167,294 11,281 kW-months/year $14.83
Natural Gas $465,882 47,618 MMBtu $9.78
TOTAL ENERGY COSTS $981,907
RECOMMENDED SAVINGS* $180,986 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $71,205
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$39,912
Cost:
$50,000
- - - - $39,912 4,246 - - -
-
kWh
-
-
kW-months/year
$39,912
4,246
MMBtu
-
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$14,396
Cost:
$30,000
- - - - $14,396 1,472 - - -
-
kWh
-
-
kW-months/year
$14,396
1,472
MMBtu
-
-
$
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$24,192
Cost:
$75,014
$9,032 141,120 $2,281 158 $10,879 1,112 $2,000 - $9,032
141,120
kWh
$2,281
158
kW-months/year
$10,879
1,112
MMBtu
$2,000
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$15,944
Cost:
$70
$8,481 132,520 - - $7,463 794 - - $8,481
132,520
kWh
-
-
kW-months/year
$7,463
794
MMBtu
-
-
$
05: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$1,770
Cost:
$700
$1,770 27,666 - - - - - - $1,770
27,666
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,883
Cost:
$2,500
- - - - $8,883 945 - - -
-
kWh
-
-
kW-months/year
$8,883
945
MMBtu
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$8,857
Cost:
-
- - - - $8,857 889 - - -
-
kWh
-
-
kW-months/year
$8,857
889
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,822
Cost:
$49,208
$754 11,784 $8,068 544 - - - - $754
11,784
kWh
$8,068
544
kW-months/year
-
-
MMBtu
-
-
$
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$8,246
Cost:
$3,000
- - $8,246 557 - - - - -
-
kWh
$8,246
557
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,609
Cost:
$9,000
$5,958 93,101 $2,651 179 - - - - $5,958
93,101
kWh
$2,651
179
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,507
Cost:
$1,760
$3,113 48,648 $1,394 94 - - - - $3,113
48,648
kWh
$1,394
94
kW-months/year
-
-
MMBtu
-
-
$
12: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,543
Cost:
$398
- - - - $2,543 260 - - -
-
kWh
-
-
kW-months/year
$2,543
260
MMBtu
-
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,614
Cost:
$1,000
$1,614 25,228 - - - - - - $1,614
25,228
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
14: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,520
Cost:
$800
$1,016 15,868 $504 34 - - - - $1,016
15,868
kWh
$504
34
kW-months/year
-
-
MMBtu
-
-
$
15: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$6,103
Cost:
$2,000
- - - - $6,103 624 - - -
-
kWh
-
-
kW-months/year
$6,103
624
MMBtu
-
-
$
16: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$11,102
Cost:
$4,725
$11,102 173,472 - - - - - - $11,102
173,472
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
17: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,966
Cost:
$18,137
$9,665 151,008 $4,301 290 - - - - $9,665
151,008
kWh
$4,301
290
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$180,986
Cost:
$248,312
$52,505 820,415 $27,445 1,856 $99,036 10,342 $2,000 - $52,505
820,415
kWh
$27,445
1,856
kW-months/year
$99,036
10,342
MMBtu
$2,000
-
$
TOTAL IMPLEMENTED Savings:
$71,205
Cost:
$128,552
$21,380 334,072 $11,743 796 $36,082 3,740 $2,000 - $21,380
334,072
kWh
$11,743
796
kW-months/year
$36,082
3,740
MMBtu
$2,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes