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IAC Assessment: LE0335
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IAC Assessment: LE0335
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Near net shape forgings and butt welded pipe fittings
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $50,000,000-$100,000,000
# of Employees 65
Plant Area (Sq.Ft.) 225,000
Annual Production 17,906 Pieces
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $916,536 7,325,203 kWh $0.13
Electricity Demand $150,774 25,241 kW-months/year $5.97
Natural Gas $1,426,716 170,745 MMBtu $8.36
TOTAL ENERGY COSTS $2,494,026
RECOMMENDED SAVINGS* $1,308,001 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3322 USE EXISTING DAM TO GENERATE ELECTRICITY Savings:
$1,144,296
Cost:
$10,386,800
- - - - $1,144,296 - - - - - -
-
kWh
-
-
kW-months/year
$1,144,296
-
$
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$67,090
Cost:
$3,825
$9,999 79,694 $57,091 9,563 - - - - - - $9,999
79,694
kWh
$57,091
9,563
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$19,961
Cost:
$32,500
- - $19,961 3,343 - - - - - - -
-
kWh
$19,961
3,343
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$15,946
Cost:
$9,800
$15,946 127,566 - - - - - - - - $15,946
127,566
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,640
Cost:
$1,000
$10,183 81,464 $1,457 244 - - - - - - $10,183
81,464
kWh
$1,457
244
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,534
Cost:
$3,000
- - $7,534 1,262 - - - - - - -
-
kWh
$7,534
1,262
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,018
Cost:
$44,640
$35,535 284,280 $5,086 852 - - - - $397 - $35,535
284,280
kWh
$5,086
852
kW-months/year
-
-
$
-
-
MMBtu
$397
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$516
Cost:
$125
- - - - - - $516 62 - - -
-
kWh
-
-
kW-months/year
-
-
$
$516
62
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$1,308,001
Cost:
$10,481,690
$71,663 573,004 $91,129 15,264 $1,144,296 - $516 62 $397 - $71,663
573,004
kWh
$91,129
15,264
kW-months/year
$1,144,296
-
$
$516
62
MMBtu
$397
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost