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IAC Assessment: LE0339
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IAC Assessment: LE0339
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Tomato Sauce
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 60,000
Annual Production 17,000,000 Units
Production Hrs. Annual 4,420
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,976 1,132,912 kWh $0.11
Electricity Demand $93,825 3,302 kW-months/year $28.41
Electricity Fees $17,172 - $ -
Natural Gas $430,105 50,699 MMBtu $8.48
TOTAL ENERGY COSTS $960,078
RECOMMENDED SAVINGS* $174,693 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,523
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,689
Cost:
$3,000
- - $4,689 165 - - - - - - -
-
kWh
$4,689
165
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,390
Cost:
$13,920
$2,998 28,854 $2,217 78 - - $175 - - - $2,998
28,854
kWh
$2,217
78
kW-months/year
-
-
MMBtu
$175
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,612
Cost:
$13,428
$8,257 78,641 $6,082 214 - - $273 - - - $8,257
78,641
kWh
$6,082
214
kW-months/year
-
-
MMBtu
$273
-
$
-
-
Tgal
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,652
Cost:
$3,590
$1,820 17,335 $796 28 - - $36 - - - $1,820
17,335
kWh
$796
28
kW-months/year
-
-
MMBtu
$36
-
$
-
-
Tgal
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$7,198
Cost:
$9,800
$1,588 15,120 $128 5 $4,715 556 $767 - - - $1,588
15,120
kWh
$128
5
kW-months/year
$4,715
556
MMBtu
$767
-
$
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$21,354
Cost:
$70,000
$12,316 117,291 $9,038 318 - - - - - - $12,316
117,291
kWh
$9,038
318
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,280
Cost:
$1,000
$3,620 34,475 $2,660 94 - - - - - - $3,620
34,475
kWh
$2,660
94
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$11,007
Cost:
$20,000
- - - - $11,007 1,298 - - - - -
-
kWh
-
-
kW-months/year
$11,007
1,298
MMBtu
-
-
$
-
-
Tgal
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$28,832
Cost:
$20,000
- - - - $28,832 3,400 - - - - -
-
kWh
-
-
kW-months/year
$28,832
3,400
MMBtu
-
-
$
-
-
Tgal
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$13,433
Cost:
-
- - - - $13,433 1,584 - - - - -
-
kWh
-
-
kW-months/year
$13,433
1,584
MMBtu
-
-
$
-
-
Tgal
11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$59,246
Cost:
$10,500
- - - - $(-1,580) (-186) - - $60,826 - -
-
kWh
-
-
kW-months/year
$(-1,580)
(-186)
MMBtu
-
-
$
$60,826
-
Tgal
TOTAL RECOMMENDED Savings:
$174,693
Cost:
$165,238
$30,599 291,716 $25,610 901 $56,407 6,652 $1,251 - $60,826 - $30,599
291,716
kWh
$25,610
901
kW-months/year
$56,407
6,652
MMBtu
$1,251
-
$
$60,826
-
Tgal
TOTAL IMPLEMENTED Savings:
$41,523
Cost:
$24,228
$13,465 128,236 $8,870 312 $18,148 2,140 $1,040 - - - $13,465
128,236
kWh
$8,870
312
kW-months/year
$18,148
2,140
MMBtu
$1,040
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption