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IAC Assessment: LE0342
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IAC Assessment: LE0342
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Medical Devices
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3841 - Surgical And Medical Instruments
Sales $10,000,000-$50,000,000
# of Employees 1,000
Plant Area (Sq.Ft.) 700,000
Annual Production 725,000 Pieces
Production Hrs. Annual 4,080
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,337,421 26,234,796 kWh $0.09
Electricity Demand $153,145 68,657 kW-months/year $2.23
Electricity Fees $518,987 - $ -
Natural Gas $1,147,032 113,493 MMBtu $10.11
TOTAL ENERGY COSTS $4,156,585
RECOMMENDED SAVINGS* $1,006,047 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $347,711
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$220
Cost:
$925
$220 2,475 - - - - - - $220
2,475
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,151
Cost:
$17,500
$3,411 38,322 $281 126 - - $459 - $3,411
38,322
kWh
$281
126
kW-months/year
-
-
MMBtu
$459
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,098
Cost:
$1,800
$2,960 33,259 $138 62 - - - - $2,960
33,259
kWh
$138
62
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,070
Cost:
$1,000
$5,653 63,514 $417 187 - - - - $5,653
63,514
kWh
$417
187
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$20,149
Cost:
$48,500
$20,149 226,388 - - - - - - $20,149
226,388
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,433
Cost:
$40,000
- - - - $13,433 1,329 - - -
-
kWh
-
-
kW-months/year
$13,433
1,329
MMBtu
-
-
$
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$24,116
Cost:
$60,000
- - - - $24,116 2,385 - - -
-
kWh
-
-
kW-months/year
$24,116
2,385
MMBtu
-
-
$
08: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,008
Cost:
$675
- - - - $1,008 100 - - -
-
kWh
-
-
kW-months/year
$1,008
100
MMBtu
-
-
$
09: 2.1224 REPLACE BOILER Savings:
$225,837
Cost:
$230,000
- - - - $225,837 22,338 - - -
-
kWh
-
-
kW-months/year
$225,837
22,338
MMBtu
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,462
Cost:
$10,000
$5,107 57,386 $355 159 - - - - $5,107
57,386
kWh
$355
159
kW-months/year
-
-
MMBtu
-
-
$
11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$601,021
Cost:
$1,280,000
$540,656 6,074,784 $10,365 4,648 - - $50,000 - $540,656
6,074,784
kWh
$10,365
4,648
kW-months/year
-
-
MMBtu
$50,000
-
$
12: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$22,316
Cost:
$58,200
$19,731 221,694 $2,585 1,159 - - - - $19,731
221,694
kWh
$2,585
1,159
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$72,444
Cost:
$410,000
$64,053 719,700 $8,391 3,763 - - - - $64,053
719,700
kWh
$8,391
3,763
kW-months/year
-
-
MMBtu
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,722
Cost:
$85,000
$4,354 48,922 $301 135 - - $2,067 - $4,354
48,922
kWh
$301
135
kW-months/year
-
-
MMBtu
$2,067
-
$
TOTAL RECOMMENDED Savings:
$1,006,047
Cost:
$2,243,600
$666,294 7,486,444 $22,833 10,239 $264,394 26,152 $52,526 - $666,294
7,486,444
kWh
$22,833
10,239
kW-months/year
$264,394
26,152
MMBtu
$52,526
-
$
TOTAL IMPLEMENTED Savings:
$347,711
Cost:
$843,175
$71,818 806,944 $8,973 4,024 $264,394 26,152 $2,526 - $71,818
806,944
kWh
$8,973
4,024
kW-months/year
$264,394
26,152
MMBtu
$2,526
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost