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IAC Assessment: LE0362
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IAC Assessment: LE0362
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IAC Center Lehigh University
Assessment Year 2013
Principal Product Ductile Iron Pipe
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 85
Plant Area (Sq.Ft.) 217,800
Annual Production 70,000 Tons
Production Hrs. Annual 1,920
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,350,626 18,252,804 kWh $0.07
Electricity Demand $278,239 59,580 kW-months/year $4.67
Electricity Fees $320,813 - $ -
Natural Gas $1,392,055 224,267 MMBtu $6.21
TOTAL ENERGY COSTS $3,341,733
RECOMMENDED SAVINGS* $464,597 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $287,194
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$162,427
Cost:
$899,500
$96,768 1,307,674 $8,388 1,796 - - - - $57,271 - $96,768
1,307,674
kWh
$8,388
1,796
kW-months/year
-
-
MMBtu
-
-
$
$57,271
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$764
Cost:
$1,373
$764 10,322 - - - - - - - - $764
10,322
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,545
Cost:
$546
$1,152 15,566 $393 84 - - - - - - $1,152
15,566
kWh
$393
84
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$41,942
Cost:
$191,591
$29,165 394,131 $12,777 2,736 - - - - - - $29,165
394,131
kWh
$12,777
2,736
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$86,433
Cost:
$302,515
- - - - - - $86,433 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$86,433
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$15,176
Cost:
$3,043
- - $15,176 2,350 - - - - - - -
-
kWh
$15,176
2,350
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$114,240
Cost:
$200,000
- - - - $114,240 18,396 - - - - -
-
kWh
-
-
kW-months/year
$114,240
18,396
MMBtu
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$33,088
Cost:
$84,100
$23,730 320,681 $9,358 2,004 - - - - - - $23,730
320,681
kWh
$9,358
2,004
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,982
Cost:
$12,000
$8,011 108,270 $971 208 - - - - - - $8,011
108,270
kWh
$971
208
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$464,597
Cost:
$1,694,668
$159,590 2,156,644 $47,063 9,178 $114,240 18,396 $86,433 - $57,271 - $159,590
2,156,644
kWh
$47,063
9,178
kW-months/year
$114,240
18,396
MMBtu
$86,433
-
$
$57,271
-
$
TOTAL IMPLEMENTED Savings:
$287,194
Cost:
$1,112,046
$105,931 1,431,510 $9,752 2,088 $114,240 18,396 - - $57,271 - $105,931
1,431,510
kWh
$9,752
2,088
kW-months/year
$114,240
18,396
MMBtu
-
-
$
$57,271
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost