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IAC Assessment: LE0379
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IAC Assessment: LE0379
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IAC Center Lehigh University
Assessment Year 2014
Principal Product Extruded Tubing
NAICS 333249 - Other Industrial Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 60,000
Annual Production 622,479 Pounds
Production Hrs. Annual 4,080
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $145,843 2,082,400 kWh $0.07
Electricity Demand $32,159 5,012 kW-months/year $6.42
Electricity Fees $124,327 - $ -
Natural Gas $22,420 2,323 MMBtu $9.65
TOTAL ENERGY COSTS $324,749
RECOMMENDED SAVINGS* $42,191 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,723
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,081
Cost:
$40
$2,426 34,664 $655 102 - - - - $2,426
34,664
kWh
$655
102
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,602
Cost:
$225
- - - - $1,602 166 - - -
-
kWh
-
-
kW-months/year
$1,602
166
MMBtu
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,644
Cost:
$900
- - - - $2,644 274 - - -
-
kWh
-
-
kW-months/year
$2,644
274
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,923
Cost:
$1,680
$1,803 25,763 $3,120 486 - - - - $1,803
25,763
kWh
$3,120
486
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,017
Cost:
$500
$773 11,040 $244 38 - - - - $773
11,040
kWh
$244
38
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,721
Cost:
$1,500
$2,077 29,676 $644 100 - - - - $2,077
29,676
kWh
$644
100
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,736
Cost:
$8,213
$4,597 65,672 $1,002 156 - - $137 - $4,597
65,672
kWh
$1,002
156
kW-months/year
-
-
MMBtu
$137
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,950
Cost:
$11,700
$5,473 78,181 $1,477 230 - - - - $5,473
78,181
kWh
$1,477
230
kW-months/year
-
-
MMBtu
-
-
$
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,611
Cost:
$3,025
- - $1,611 251 - - - - -
-
kWh
$1,611
251
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,671
Cost:
$12,825
$4,601 65,729 $1,611 251 - - $459 - $4,601
65,729
kWh
$1,611
251
kW-months/year
-
-
MMBtu
$459
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$396
Cost:
$780
$186 2,652 $100 16 - - $110 - $186
2,652
kWh
$100
16
kW-months/year
-
-
MMBtu
$110
-
$
12: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,820
Cost:
$6,500
$2,820 40,284 - - - - - - $2,820
40,284
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$330
Cost:
$1,250
- - - - $330 34 - - -
-
kWh
-
-
kW-months/year
$330
34
MMBtu
-
-
$
14: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,690
Cost:
$8,000
$1,330 19,006 $360 56 - - - - $1,330
19,006
kWh
$360
56
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$42,191
Cost:
$57,138
$26,086 372,667 $10,824 1,686 $4,576 474 $706 - $26,086
372,667
kWh
$10,824
1,686
kW-months/year
$4,576
474
MMBtu
$706
-
$
TOTAL IMPLEMENTED Savings:
$7,723
Cost:
$1,945
$2,612 37,316 $755 118 $4,246 440 $110 - $2,612
37,316
kWh
$755
118
kW-months/year
$4,246
440
MMBtu
$110
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost