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IAC Assessment: LE0385
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IAC Assessment: LE0385
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IAC Center Lehigh University
Assessment Year 2014
Principal Product Flavors & Fragrances
NAICS 311942 - Spice and Extract Manufacturing
SIC 2082 - Malt Beverages
Sales $1,000,000-$5,000,000
# of Employees 233
Plant Area (Sq.Ft.) 185,000
Annual Production 4,698 Tons
Production Hrs. Annual 4,160
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $782,046 6,214,416 kWh $0.13
Electricity Demand $102,133 14,362 kW-months/year $7.11
Electricity Fees $194,360 - $ -
Natural Gas $159,408 29,807 MMBtu $5.35
TOTAL ENERGY COSTS $1,237,947
RECOMMENDED SAVINGS* $107,837 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,237
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,165
Cost:
$40
$9,433 74,862 $732 103 - - - - $9,433
74,862
kWh
$732
103
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$38,455
Cost:
$1,000
$35,689 283,246 $2,766 389 - - - - $35,689
283,246
kWh
$2,766
389
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$10,210
Cost:
$3,040
- - $10,210 1,436 - - - - -
-
kWh
$10,210
1,436
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,746
Cost:
$11,000
$5,788 45,939 $2,958 416 - - - - $5,788
45,939
kWh
$2,958
416
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,685
Cost:
$12,000
$6,806 54,013 $706 99 - - $173 - $6,806
54,013
kWh
$706
99
kW-months/year
-
-
MMBtu
$173
-
$
06: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$8,266
Cost:
$13,200
- - - - $8,266 1,545 - - -
-
kWh
-
-
kW-months/year
$8,266
1,545
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,022
Cost:
$1,700
$868 6,889 $117 17 - - $37 - $868
6,889
kWh
$117
17
kW-months/year
-
-
MMBtu
$37
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,231
Cost:
$4,000
- - - - $2,231 417 - - -
-
kWh
-
-
kW-months/year
$2,231
417
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,496
Cost:
$12,000
$3,027 24,024 $469 66 - - $2,000 - $3,027
24,024
kWh
$469
66
kW-months/year
-
-
MMBtu
$2,000
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,832
Cost:
$25,185
$9,795 77,742 $25 4 - - $1,012 - $9,795
77,742
kWh
$25
4
kW-months/year
-
-
MMBtu
$1,012
-
$
11: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,728
Cost:
$11,400
$3,790 30,076 $939 132 - - - - $3,790
30,076
kWh
$939
132
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$107,837
Cost:
$94,565
$75,196 596,791 $18,922 2,661 $10,497 1,962 $3,222 - $75,196
596,791
kWh
$18,922
2,661
kW-months/year
$10,497
1,962
MMBtu
$3,222
-
$
TOTAL IMPLEMENTED Savings:
$72,237
Cost:
$62,885
$61,974 491,853 $7,041 990 - - $3,222 - $61,974
491,853
kWh
$7,041
990
kW-months/year
-
-
MMBtu
$3,222
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost