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IAC Assessment: LE0388
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IAC Assessment: LE0388
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IAC Center Lehigh University
Assessment Year 2015
Principal Product Detergents
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2841 - Soap And Other Detergents
Sales $10,000,000-$50,000,000
# of Employees 48
Plant Area (Sq.Ft.) 90,000
Annual Production 4,510 Thousand Gallons
Production Hrs. Annual 2,080
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,286 437,440 kWh $0.22
Electricity Demand $31,119 1,813 kW-months/year $17.16
Electricity Fees $371 - $ -
Natural Gas $52,326 5,967 MMBtu $8.77
TOTAL ENERGY COSTS $182,102
RECOMMENDED SAVINGS* $32,842 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,972
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,857
Cost:
$1,520
- - - - $2,857 326 -
-
kWh
-
-
kW-months/year
$2,857
326
MMBtu
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$11,147
Cost:
$21,250
- - - - $11,147 1,271 -
-
kWh
-
-
kW-months/year
$11,147
1,271
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$510
Cost:
$1,000
$263 1,169 $247 14 - - $263
1,169
kWh
$247
14
kW-months/year
-
-
MMBtu
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,556
Cost:
$3,052
- - $1,556 91 - - -
-
kWh
$1,556
91
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,333
Cost:
$20,147
$6,163 27,391 $2,170 126 - - $6,163
27,391
kWh
$2,170
126
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,432
Cost:
$16,500
$4,017 17,851 $1,415 82 - - $4,017
17,851
kWh
$1,415
82
kW-months/year
-
-
MMBtu
07: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,735
Cost:
$9,703
$2,503 11,124 $232 14 - - $2,503
11,124
kWh
$232
14
kW-months/year
-
-
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$272
Cost:
$1,200
- - - - $272 31 -
-
kWh
-
-
kW-months/year
$272
31
MMBtu
TOTAL RECOMMENDED Savings:
$32,842
Cost:
$74,372
$12,946 57,535 $5,620 327 $14,276 1,628 $12,946
57,535
kWh
$5,620
327
kW-months/year
$14,276
1,628
MMBtu
TOTAL IMPLEMENTED Savings:
$11,972
Cost:
$23,867
$6,426 28,560 $2,417 140 $3,129 357 $6,426
28,560
kWh
$2,417
140
kW-months/year
$3,129
357
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas