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IAC Assessment: LE0393
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IAC Assessment: LE0393
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IAC Center Lehigh University
Assessment Year 2015
Principal Product Garage doors and truck
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 82
Plant Area (Sq.Ft.) 100,000
Annual Production 43,000 Pieces
Production Hrs. Annual 2,210
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,965 986,096 kWh $0.08
Electricity Demand $23,957 4,830 kW-months/year $4.96
Electricity Fees $17,189 - $ -
Natural Gas $23,079 7,152 MMBtu $3.23
TOTAL ENERGY COSTS $139,190
RECOMMENDED SAVINGS* $30,679 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,445
Cost:
$25
$1,048 13,793 $397 80 - - - - $1,048
13,793
kWh
$397
80
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,240
Cost:
$1,125
- - - - $4,240 1,313 - - -
-
kWh
-
-
kW-months/year
$4,240
1,313
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,825
Cost:
$1,000
$2,051 26,987 $774 156 - - - - $2,051
26,987
kWh
$774
156
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$130
Cost:
$75
$130 1,712 - - - - - - $130
1,712
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$181
Cost:
$365
$121 1,597 $60 12 - - - - $121
1,597
kWh
$60
12
kW-months/year
-
-
MMBtu
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,198
Cost:
$3,052
- - $1,198 242 - - - - -
-
kWh
$1,198
242
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$15,747
Cost:
$40,880
$11,189 147,230 $4,211 849 - - $347 - $11,189
147,230
kWh
$4,211
849
kW-months/year
-
-
MMBtu
$347
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,275
Cost:
$4,018
$893 11,748 $337 68 - - $45 - $893
11,748
kWh
$337
68
kW-months/year
-
-
MMBtu
$45
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,261
Cost:
$11,400
$2,368 31,155 $893 180 - - - - $2,368
31,155
kWh
$893
180
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$311
Cost:
$1,313
$28 372 $283 57 - - - - $28
372
kWh
$283
57
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$66
Cost:
$289
- - - - $66 20 - - -
-
kWh
-
-
kW-months/year
$66
20
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$30,679
Cost:
$63,542
$17,829 234,594 $8,152 1,644 $4,306 1,333 $392 - $17,829
234,594
kWh
$8,152
1,644
kW-months/year
$4,306
1,333
MMBtu
$392
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes