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IAC Assessment: LE0399
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IAC Assessment: LE0399
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IAC Center Lehigh University
Assessment Year 2015
Principal Product Sterilization assurance products
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 3482 - Small Arms Ammunition
Sales $5,000,000-$10,000,000
# of Employees 25
Plant Area (Sq.Ft.) 204,800
Annual Production 1,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $481,236 6,106,359 kWh $0.08
Electricity Demand $78,936 12,023 kW-months/year $6.57
Electricity Fees $92,595 - $ -
Natural Gas $110,694 10,433 MMBtu $10.61
TOTAL ENERGY COSTS $763,461
RECOMMENDED SAVINGS* $114,539 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,486
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,461
Cost:
$240
$2,461 31,150 - - - - - - $2,461
31,150
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,851
Cost:
$250
$1,589 20,110 $263 40 - - - - $1,589
20,110
kWh
$263
40
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,048
Cost:
$1,000
$3,014 38,153 $34 5 - - - - $3,014
38,153
kWh
$34
5
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$16,126
Cost:
$7,367
$15,121 191,405 $1,005 153 - - - - $15,121
191,405
kWh
$1,005
153
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,395
Cost:
$3,600
- - - - $3,395 320 - - -
-
kWh
-
-
kW-months/year
$3,395
320
MMBtu
-
-
$
06: 2.1224 REPLACE BOILER Savings:
$16,753
Cost:
$20,000
- - - - $16,753 1,579 - - -
-
kWh
-
-
kW-months/year
$16,753
1,579
MMBtu
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$40,472
Cost:
$57,142
$35,715 452,088 $4,757 724 - - - - $35,715
452,088
kWh
$4,757
724
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$20,955
Cost:
$64,500
$19,648 248,710 $1,307 199 - - - - $19,648
248,710
kWh
$1,307
199
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,727
Cost:
$17,780
$4,950 62,663 $105 16 - - $672 - $4,950
62,663
kWh
$105
16
kW-months/year
-
-
MMBtu
$672
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,750
Cost:
$20,000
$3,310 41,895 $440 67 - - - - $3,310
41,895
kWh
$440
67
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$114,539
Cost:
$191,879
$85,808 1,086,174 $7,911 1,204 $20,148 1,899 $672 - $85,808
1,086,174
kWh
$7,911
1,204
kW-months/year
$20,148
1,899
MMBtu
$672
-
$
TOTAL IMPLEMENTED Savings:
$23,486
Cost:
$8,857
$22,185 280,818 $1,302 198 - - - - $22,185
280,818
kWh
$1,302
198
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost