Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Lehigh University |
|---|---|
| Assessment Year | 2015 |
| Principal Product | Metal Powders |
| NAICS | 331420 - Copper Rolling, Drawing, Extruding, and Alloying |
| SIC | 3351 - Copper Rolling And Drawing |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 24 |
| Plant Area (Sq.Ft.) | 87,786 |
| Annual Production | 20,000,000 Pounds |
| Production Hrs. Annual | 8,736 |
| Location (State) | NJ |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $934,999 | 11,277,448 | kWh | $0.08 |
| Electricity Demand | $109,079 | 25,381 | kW-months/year | $4.30 |
| Electricity Fees | $309,726 | - | $ | - |
| Natural Gas | $122,366 | 15,234 | MMBtu | $8.03 |
| TOTAL ENERGY COSTS | $1,476,170 | |||
| RECOMMENDED SAVINGS* | $237,877 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $102,530 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $16,723 Cost: $28 |
$15,614 | 188,120 | $1,109 | 258 | - | - | - | - |
$15,614 188,120 kWh |
$1,109 258 kW-months/year |
- - MMBtu |
- - $ |
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| 02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $7,648 Cost: $512 |
$7,215 | 86,933 | $433 | 101 | - | - | - | - |
$7,215 86,933 kWh |
$433 101 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $5,673 Cost: $1,000 |
$5,183 | 62,443 | $490 | 114 | - | - | - | - |
$5,183 62,443 kWh |
$490 114 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR |
Savings: $8,953 Cost: $1,920 |
- | - | - | - | $8,953 | 1,115 | - | - |
- - kWh |
- - kW-months/year |
$8,953 1,115 MMBtu |
- - $ |
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| 05: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR |
Savings: $30,027 Cost: $5,000 |
$(-6,978) | (-84,075) | $(-495) | (-115) | - | - | $37,500 | - |
$(-6,978) (-84,075) kWh |
$(-495) (-115) kW-months/year |
- - MMBtu |
$37,500 - $ |
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| 06: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL |
Savings: $27,922 Cost: $10,500 |
$26,103 | 314,496 | $1,819 | 423 | - | - | - | - |
$26,103 314,496 kWh |
$1,819 423 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $5,457 Cost: $3,025 |
- | - | $5,457 | 1,269 | - | - | - | - |
- - kWh |
$5,457 1,269 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $26,074 Cost: $35,000 |
$24,341 | 293,268 | $1,733 | 403 | - | - | - | - |
$24,341 293,268 kWh |
$1,733 403 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT |
Savings: $9,334 Cost: $16,500 |
$13,706 | 165,132 | $1,281 | 298 | $(-5,653) | (-704) | - | - |
$13,706 165,132 kWh |
$1,281 298 kW-months/year |
$(-5,653) (-704) MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $21,729 Cost: $48,067 |
$20,284 | 244,390 | $1,445 | 336 | - | - | - | - |
$20,284 244,390 kWh |
$1,445 336 kW-months/year |
- - MMBtu |
- - $ |
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| 11: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $42,371 Cost: $95,000 |
$39,554 | 476,559 | $2,817 | 655 | - | - | - | - |
$39,554 476,559 kWh |
$2,817 655 kW-months/year |
- - MMBtu |
- - $ |
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| 12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,188 Cost: $5,469 |
$1,871 | 22,543 | $26 | 6 | - | - | $291 | - |
$1,871 22,543 kWh |
$26 6 kW-months/year |
- - MMBtu |
$291 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $17,886 Cost: $69,160 |
$16,699 | 201,190 | $1,187 | 276 | - | - | - | - |
$16,699 201,190 kWh |
$1,187 276 kW-months/year |
- - MMBtu |
- - $ |
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| 14: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $5,902 Cost: $24,000 |
- | - | - | - | $5,902 | 735 | - | - |
- - kWh |
- - kW-months/year |
$5,902 735 MMBtu |
- - $ |
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| 15: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL |
Savings: $1,678 Cost: $6,940 |
$1,650 | 19,877 | $28 | 7 | - | - | - | - |
$1,650 19,877 kWh |
$28 7 kW-months/year |
- - MMBtu |
- - $ |
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| 16: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $8,312 Cost: $35,000 |
$7,589 | 91,436 | $722 | 168 | - | - | - | - |
$7,589 91,436 kWh |
$722 168 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $237,877 Cost: $357,121 |
$172,832 | 2,082,312 | $18,052 | 4,198 | $9,202 | 1,146 | $37,791 | - | $172,832 2,082,312 kWh |
$18,052 4,198 kW-months/year |
$9,202 1,146 MMBtu |
$37,791 - $ |
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| TOTAL IMPLEMENTED |
Savings: $102,530 Cost: $209,701 |
$89,811 | 1,082,064 | $12,178 | 2,832 | $249 | 31 | $291 | - | $89,811 1,082,064 kWh |
$12,178 2,832 kW-months/year |
$249 31 MMBtu |
$291 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||