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IAC Assessment: LE0599
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IAC Assessment: LE0599
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IAC Center Lehigh University
Assessment Year 2025
Principal Product Gaskets, seals, and vibration isolators
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 60,000
Annual Production 12,500,000 Pieces
Production Hrs. Annual 7,280
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $124,223 1,387,834 kWh $0.09
Electricity Demand $34,255 3,567 kW-months/year $9.60
Electricity Fees $31,483 - $ -
Natural Gas $10,687 734 MMBtu $14.56
TOTAL ENERGY COSTS $200,648
RECOMMENDED SAVINGS* $298,328 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Usage One-time Revenue or Avoided Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ %
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$15,231
Cost:
$50
- - - - - - - - $15,231 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$15,231
-
$
-
-
%
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,295
Cost:
$100
$2,874 31,937 $421 44 - - - - - - - - $2,874
31,937
kWh
$421
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,855
Cost:
$7,000
$22,849 253,880 $2,006 209 - - - - - - - - $22,849
253,880
kWh
$2,006
209
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
04: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$66,584
Cost:
$25,000
$(-524) (-5,824) $(-92) (-10) - - - - - - $67,200 - $(-524)
(-5,824)
kWh
$(-92)
(-10)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$67,200
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,274
Cost:
$2,000
$2,856 31,736 $418 44 - - - - - - - - $2,856
31,736
kWh
$418
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$98,974
Cost:
$65,000
$(-7,250) (-80,559) $(-1,274) (-133) - - $27,498 1,447 $80,000 - - - $(-7,250)
(-80,559)
kWh
$(-1,274)
(-133)
kW-months/year
-
-
MMBtu
$27,498
1,447
Tgal
$80,000
-
$
-
-
%
07: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$2,581
Cost:
$4,000
- - - - $2,581 177 - - - - - - -
-
kWh
-
-
kW-months/year
$2,581
177
MMBtu
-
-
Tgal
-
-
$
-
-
%
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$808
Cost:
$1,500
$698 7,758 $110 11 - - - - - - - - $698
7,758
kWh
$110
11
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,397
Cost:
$22,164
$6,791 75,453 $1,606 167 - - - - - - - - $6,791
75,453
kWh
$1,606
167
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
10: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$39,348
Cost:
$166,600
$28,940 321,559 $457 48 - - - - $9,951 - - - $28,940
321,559
kWh
$457
48
kW-months/year
-
-
MMBtu
-
-
Tgal
$9,951
-
$
-
-
%
11: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$32,291
Cost:
$137,607
$19,671 218,576 $2,341 244 $10,279 706 - - - - - - $19,671
218,576
kWh
$2,341
244
kW-months/year
$10,279
706
MMBtu
-
-
Tgal
-
-
$
-
-
%
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,690
Cost:
$12,500
$2,346 26,068 $344 36 - - - - - - - - $2,346
26,068
kWh
$344
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$298,328
Cost:
$443,521
$79,251 880,584 $6,337 660 $12,860 883 $27,498 1,447 $105,182 - $67,200 - $79,251
880,584
kWh
$6,337
660
kW-months/year
$12,860
883
MMBtu
$27,498
1,447
Tgal
$105,182
-
$
$67,200
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Usage One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Usage One-time Revenue or Avoided Cost Increase in Production