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IAC Assessment: LL0116
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IAC Assessment: LL0116
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IAC Center University of Louisiana, Lafayette
Assessment Year 2001
Principal Product General Machining and Contract Manufacturing
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 80,000
Annual Production 60,000 Pieces
Production Hrs. Annual 5,616
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $242,094 4,279,000 kWh $0.06
Electricity Demand $109,315 19,451 kW-months/year $5.62
Electricity Fees $14,056 - $ -
Natural Gas $132 12 MMBtu $11.00
Other Gas $4,795 595 MMBtu $8.06
TOTAL ENERGY COSTS $370,392
RECOMMENDED SAVINGS* $49,707 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,422
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees LPG Other Gas Primary Product Electricity Usage Electricity Demand Electricity Fees LPG Other Gas Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,494
Cost:
$1,440
$4,321 76,363 - - $173 - - - - - - - $4,321
76,363
kWh
-
-
kW-months/year
$173
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
02: 2.1335 REPLACE GASOLINE WITH DIESEL, LPG, OR NATURAL GAS Savings:
$2,754
Cost:
$1,480
- - - - $105 - $(-2,146) (-215) $4,795 595 - - -
-
kWh
-
-
kW-months/year
$105
-
$
$(-2,146)
(-215)
MMBtu
$4,795
595
MMBtu
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$6,478
Cost:
$1,000
- - - - - - - - - - $6,478 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$6,478
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,464
Cost:
$3,385
$15,831 279,800 - - $633 - - - - - - - $15,831
279,800
kWh
-
-
kW-months/year
$633
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,464
Cost:
-
$1,874 33,116 $495 88 $95 - - - - - - - $1,874
33,116
kWh
$495
88
kW-months/year
$95
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,053
Cost:
$23,870
- - $16,397 2,918 $656 - - - - - - - -
-
kWh
$16,397
2,918
kW-months/year
$656
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$49,707
Cost:
$31,175
$22,026 389,279 $16,892 3,006 $1,662 - $(-2,146) (-215) $4,795 595 $6,478 - $22,026
389,279
kWh
$16,892
3,006
kW-months/year
$1,662
-
$
$(-2,146)
(-215)
MMBtu
$4,795
595
MMBtu
$6,478
-
$
TOTAL IMPLEMENTED Savings:
$23,422
Cost:
$4,825
$22,026 389,279 $495 88 $901 - - - - - - - $22,026
389,279
kWh
$495
88
kW-months/year
$901
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees LPG Other Gas Primary Product Electricity Usage Electricity Demand Electricity Fees LPG Other Gas Primary Product