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IAC Assessment: LL0156
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IAC Assessment: LL0156
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IAC Center University of Louisiana, Lafayette
Assessment Year 2003
Principal Product Nitro-paraffin and derivatives
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2890 -
Sales $100,000,000-$500,000,000
# of Employees 179
Plant Area (Sq.Ft.) 2,178,000
Annual Production 85,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,748,024 53,390,100 kWh $0.05
Electricity Demand $179,431 13,129 kW-months/year $13.67
Electricity Fees $122,039 - $ -
Natural Gas $4,466,254 1,664,676 MMBtu $2.68
TOTAL ENERGY COSTS $7,515,748
RECOMMENDED SAVINGS* $3,238,239 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,272,728
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$944,111
Cost:
$379,982
- - - - $944,111 198,744 -
-
kWh
-
-
$
$944,111
198,744
MMBtu
02: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$918,298
Cost:
$3,111,056
$3,201,771 47,358,990 - - $(-2,283,473) (-545,200) $3,201,771
47,358,990
kWh
-
-
$
$(-2,283,473)
(-545,200)
MMBtu
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$847,706
Cost:
$1,220
- - - - $847,706 194,535 -
-
kWh
-
-
$
$847,706
194,535
MMBtu
04: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$103,102
Cost:
-
- - - - $103,102 37,492 -
-
kWh
-
-
$
$103,102
37,492
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$49,634
Cost:
$3,890
- - - - $49,634 4,566 -
-
kWh
-
-
$
$49,634
4,566
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$32,003
Cost:
$5,479
$30,772 514,933 $1,231 - - - $30,772
514,933
kWh
$1,231
-
$
-
-
MMBtu
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$343,385
Cost:
$3,840
- - - - $343,385 124,867 -
-
kWh
-
-
$
$343,385
124,867
MMBtu
TOTAL RECOMMENDED Savings:
$3,238,239
Cost:
$3,505,467
$3,232,543 47,873,923 $1,231 - $4,465 15,004 $3,232,543
47,873,923
kWh
$1,231
-
$
$4,465
15,004
MMBtu
TOTAL IMPLEMENTED Savings:
$1,272,728
Cost:
$14,429
$30,772 514,933 $1,231 - $1,240,725 323,968 $30,772
514,933
kWh
$1,231
-
$
$1,240,725
323,968
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas