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IAC Assessment: LL0157
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IAC Assessment: LL0157
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IAC Center University of Louisiana, Lafayette
Assessment Year 2003
Principal Product Corrugated containers
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 106
Plant Area (Sq.Ft.) 130,320
Annual Production 33,000 Tons
Production Hrs. Annual 3,120
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $211,878 4,068,522 kWh $0.05
Electricity Demand $26,524 8,716 kW-months/year $3.04
Electricity Fees $9,814 - $ -
Natural Gas $137,046 34,707 MMBtu $3.95
TOTAL ENERGY COSTS $468,721
RECOMMENDED SAVINGS* $5,071,715 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,617
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ %
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$29,568
Cost:
$490
- - - - - - $29,568 6,194 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$29,568
6,194
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$26,381
Cost:
$4,905
$25,366 487,057 - - $1,015 - - - - - - - - - - - $25,366
487,057
kWh
-
-
kW-months/year
$1,015
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
%
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$4,189
Cost:
$6,875
- - - - - - $4,189 877 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,189
877
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
%
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,129
Cost:
$17,080
- - - - $3,129 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,129
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
%
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,442
Cost:
$756
$1,186 22,764 $201 66 $55 - - - - - - - - - - - $1,186
22,764
kWh
$201
66
kW-months/year
$55
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
%
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$19,617
Cost:
-
- - - - - - - - $19,617 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$19,617
-
Tgal
-
-
lb
-
-
$
-
-
%
07: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$4,800
Cost:
-
- - - - - - - - - - $4,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$4,800
-
lb
-
-
$
-
-
%
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$44,506
Cost:
$12,900
- - - - - - - - - - - - $44,506 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$44,506
-
$
-
-
%
09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$4,938,083
Cost:
$100,000
- - - - - - - - - - - - - - $4,938,083 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$4,938,083
-
%
TOTAL RECOMMENDED Savings:
$5,071,715
Cost:
$143,006
$26,552 509,821 $201 66 $4,199 - $33,757 7,071 $19,617 - $4,800 - $44,506 - $4,938,083 - $26,552
509,821
kWh
$201
66
kW-months/year
$4,199
-
$
$33,757
7,071
MMBtu
$19,617
-
Tgal
$4,800
-
lb
$44,506
-
$
$4,938,083
-
%
TOTAL IMPLEMENTED Savings:
$19,617
Cost:
-
- - - - - - - - $19,617 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$19,617
-
Tgal
-
-
lb
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Increase in Production