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IAC Assessment: LL0168
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IAC Assessment: LL0168
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IAC Center University of Louisiana, Lafayette
Assessment Year 2003
Principal Product Pump fabrication
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3561 - Pumps And Pumping Equipment
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 253,952
Annual Production 150,000 Pieces
Production Hrs. Annual 7,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,949 5,297,292 kWh $0.03
Electricity Demand $93,762 10,797 kW-months/year $8.68
Electricity Fees $27,946 - $ -
Natural Gas $65,959 12,058 MMBtu $5.47
TOTAL ENERGY COSTS $331,616
RECOMMENDED SAVINGS* $33,571 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,479
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7134 USE PHOTOCELL CONTROLS Savings:
$8,239
Cost:
$1,196
- - - - $512 - $7,727 1,187 - - -
-
kWh
-
-
kW-months/year
$512
-
$
$7,727
1,187
MMBtu
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,916
Cost:
$900
$3,760 138,232 $2,433 279 $723 - - - - - $3,760
138,232
kWh
$2,433
279
kW-months/year
$723
-
$
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,845
Cost:
$4,800
$6,128 225,304 - - $717 - - - - - $6,128
225,304
kWh
-
-
kW-months/year
$717
-
$
-
-
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,699
Cost:
$280
$3,140 115,439 $1,962 226 $597 - - - - - $3,140
115,439
kWh
$1,962
226
kW-months/year
$597
-
$
-
-
MMBtu
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,257
Cost:
$1,784
$1,125 41,342 - - $132 - - - - - $1,125
41,342
kWh
-
-
kW-months/year
$132
-
$
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$981
Cost:
$20
$574 21,099 $304 35 $103 - - - - - $574
21,099
kWh
$304
35
kW-months/year
$103
-
$
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$488
Cost:
$240
$149 5,466 - - $17 - - - $322 - $149
5,466
kWh
-
-
kW-months/year
$17
-
$
-
-
MMBtu
$322
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$3,146
Cost:
$1,157
- - - - - - - - $3,146 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,146
-
$
TOTAL RECOMMENDED Savings:
$33,571
Cost:
$10,377
$14,876 546,882 $4,699 540 $2,801 - $7,727 1,187 $3,468 - $14,876
546,882
kWh
$4,699
540
kW-months/year
$2,801
-
$
$7,727
1,187
MMBtu
$3,468
-
$
TOTAL IMPLEMENTED Savings:
$10,479
Cost:
$6,197
$6,277 230,770 - - $734 - - - $3,468 - $6,277
230,770
kWh
-
-
kW-months/year
$734
-
$
-
-
MMBtu
$3,468
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes