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IAC Assessment: LL0171
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IAC Assessment: LL0171
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IAC Center University of Louisiana, Lafayette
Assessment Year 2003
Principal Product Valve manufacturer
NAICS 332919 - Other Metal Valve and Pipe Fitting Manufacturing
SIC 3434 -
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 190,000
Annual Production 11,000 Tons
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $205,358 6,793,576 kWh $0.03
Electricity Demand $96,186 13,551 kW-months/year $7.10
Electricity Fees $15,910 - $ -
Natural Gas $74,527 11,883 MMBtu $6.27
TOTAL ENERGY COSTS $391,981
RECOMMENDED SAVINGS* $1,187,602 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,183,924
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,294
Cost:
$4,920
$6,927 230,447 - - $367 - - - $6,927
230,447
kWh
-
-
kW-months/year
$367
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,678
Cost:
$364
$2,350 78,171 $1,143 157 $185 - - - $2,350
78,171
kWh
$1,143
157
kW-months/year
$185
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,316
Cost:
$270
$1,449 48,204 $750 103 $117 - - - $1,449
48,204
kWh
$750
103
kW-months/year
$117
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,189
Cost:
$1,050
$616 20,498 - - $33 - $540 - $616
20,498
kWh
-
-
kW-months/year
$33
-
$
$540
-
$
05: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$1,170,000
Cost:
$15,240
- - - - - - $1,170,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$1,170,000
-
$
06: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$3,125
Cost:
$318
- - - - - - $3,125 - -
-
kWh
-
-
kW-months/year
-
-
$
$3,125
-
$
TOTAL RECOMMENDED Savings:
$1,187,602
Cost:
$22,162
$11,342 377,320 $1,893 260 $702 - $1,173,665 - $11,342
377,320
kWh
$1,893
260
kW-months/year
$702
-
$
$1,173,665
-
$
TOTAL IMPLEMENTED Savings:
$1,183,924
Cost:
$21,798
$8,992 299,149 $750 103 $517 - $1,173,665 - $8,992
299,149
kWh
$750
103
kW-months/year
$517
-
$
$1,173,665
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes