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IAC Assessment: LL0179
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IAC Assessment: LL0179
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 75,000
Annual Production 4,251 Pieces
Production Hrs. Annual 4,000
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,503 2,538,080 kWh $0.06
Electricity Demand $21,793 6,804 kW-months/year $3.20
Electricity Fees $7,132 - $ -
TOTAL ENERGY COSTS $185,428
RECOMMENDED SAVINGS* $14,319 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,871
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,033
Cost:
$2,120
$3,878 62,889 - - $155 - - - $3,878
62,889
kWh
-
-
kW-months/year
$155
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,974
Cost:
$5,700
$3,197 51,847 $624 195 $153 - - - $3,197
51,847
kWh
$624
195
kW-months/year
$153
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,743
Cost:
$777
$1,404 22,776 $272 85 $67 - - - $1,404
22,776
kWh
$272
85
kW-months/year
$67
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,680
Cost:
$235
$1,337 20,064 $278 87 $65 - - - $1,337
20,064
kWh
$278
87
kW-months/year
$65
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,051
Cost:
$270
$793 12,865 $218 68 $40 - - - $793
12,865
kWh
$218
68
kW-months/year
$40
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$427
Cost:
$15
$344 5,571 $67 21 $16 - - - $344
5,571
kWh
$67
21
kW-months/year
$16
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$372
Cost:
$245
$144 2,330 $10 3 $6 - $212 - $144
2,330
kWh
$10
3
kW-months/year
$6
-
$
$212
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$313
Cost:
$230
$252 4,088 $49 15 $12 - - - $252
4,088
kWh
$49
15
kW-months/year
$12
-
$
-
-
$
09: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$726
Cost:
$629
- - - - - - $726 - -
-
kWh
-
-
kW-months/year
-
-
$
$726
-
$
TOTAL RECOMMENDED Savings:
$14,319
Cost:
$10,221
$11,349 182,430 $1,518 474 $514 - $938 - $11,349
182,430
kWh
$1,518
474
kW-months/year
$514
-
$
$938
-
$
TOTAL IMPLEMENTED Savings:
$5,871
Cost:
$3,239
$4,618 74,878 $126 39 $189 - $938 - $4,618
74,878
kWh
$126
39
kW-months/year
$189
-
$
$938
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost