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IAC Assessment: LL0189
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IAC Assessment: LL0189
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Oil and Gas field equipment
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 190,000
Annual Production 36 Pieces
Production Hrs. Annual 5,720
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $362,945 6,209,488 kWh $0.06
Electricity Demand $112,271 22,324 kW-months/year $5.03
Electricity Fees $23,470 - $ -
Natural Gas $25,959 4,150 MMBtu $6.26
TOTAL ENERGY COSTS $524,645
RECOMMENDED SAVINGS* $74,451 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,847
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$16,554
Cost:
$30,485
- - $15,781 3,128 $773 - - - - - - - -
-
kWh
$15,781
3,128
kW-months/year
$773
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$14,949
Cost:
$8,940
$12,079 206,660 $2,172 430 $698 - - - - - - - $12,079
206,660
kWh
$2,172
430
kW-months/year
$698
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$11,938
Cost:
$330
$11,380 194,700 - - $558 - - - - - - - $11,380
194,700
kWh
-
-
kW-months/year
$558
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$10,711
Cost:
$15,908
- - - - - - $10,711 1,650 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,711
1,650
MMBtu
-
-
$
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$8,568
Cost:
$1,430
- - - - - - $8,568 1,320 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,568
1,320
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,506
Cost:
$42,903
$8,109 138,737 - - $397 - - - - - - - $8,109
138,737
kWh
-
-
kW-months/year
$397
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$387
Cost:
$305
$195 3,329 - - $10 - - - $182 - - - $195
3,329
kWh
-
-
kW-months/year
$10
-
$
-
-
MMBtu
$182
-
$
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,500
Cost:
$60
- - - - - - - - - - $2,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$2,500
-
$
09: 2.8112 COMBINE UTILITY METERS Savings:
$338
Cost:
$60
$338 - - - - - - - - - - - $338
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$74,451
Cost:
$100,421
$32,101 543,426 $17,953 3,558 $2,436 - $19,279 2,970 $182 - $2,500 - $32,101
543,426
kWh
$17,953
3,558
kW-months/year
$2,436
-
$
$19,279
2,970
MMBtu
$182
-
$
$2,500
-
$
TOTAL IMPLEMENTED Savings:
$42,847
Cost:
$82,448
$20,526 345,397 $17,953 3,558 $1,868 - - - - - $2,500 - $20,526
345,397
kWh
$17,953
3,558
kW-months/year
$1,868
-
$
-
-
MMBtu
-
-
$
$2,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost