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IAC Assessment: LL0190
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IAC Assessment: LL0190
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Plate Glass
NAICS 327211 - Flat Glass Manufacturing
SIC 3211 - Flat Glass
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 185,000
Annual Production 130,000 Pieces
Production Hrs. Annual 6,240
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $267,279 5,702,465 kWh $0.05
Electricity Demand $178,713 22,236 kW-months/year $8.04
Electricity Fees $31,763 - $ -
Natural Gas $5,966 587 MMBtu $10.16
TOTAL ENERGY COSTS $483,721
RECOMMENDED SAVINGS* $94,738 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,214
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$52,925
Cost:
$8,000
$49,416 1,054,310 - - $3,509 - - - - - $49,416
1,054,310
kWh
-
-
kW-months/year
$3,509
-
$
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$27,961
Cost:
$1,024
$26,107 557,003 - - $1,854 - - - - - $26,107
557,003
kWh
-
-
kW-months/year
$1,854
-
$
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,878
Cost:
$2,070
$3,471 74,056 $1,084 143 $323 - - - - - $3,471
74,056
kWh
$1,084
143
kW-months/year
$323
-
$
-
-
$
-
-
$
04: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$2,630
Cost:
$264
$2,456 52,398 - - $174 - - - - - $2,456
52,398
kWh
-
-
kW-months/year
$174
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,563
Cost:
$30
$1,065 22,731 $394 52 $104 - - - - - $1,065
22,731
kWh
$394
52
kW-months/year
$104
-
$
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$846
Cost:
$90
$790 16,845 - - $56 - - - - - $790
16,845
kWh
-
-
kW-months/year
$56
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$635
Cost:
$240
$593 12,647 - - $42 - - - - - $593
12,647
kWh
-
-
kW-months/year
$42
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$411
Cost:
$350
$156 3,329 - - $11 - $122 - $122 - $156
3,329
kWh
-
-
kW-months/year
$11
-
$
$122
-
$
$122
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$389
Cost:
$120
$363 7,752 - - $26 - - - - - $363
7,752
kWh
-
-
kW-months/year
$26
-
$
-
-
$
-
-
$
10: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,500
Cost:
$60
- - - - - - - - $2,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$2,500
-
$
TOTAL RECOMMENDED Savings:
$94,738
Cost:
$12,248
$84,417 1,801,071 $1,478 195 $6,099 - $122 - $2,622 - $84,417
1,801,071
kWh
$1,478
195
kW-months/year
$6,099
-
$
$122
-
$
$2,622
-
$
TOTAL IMPLEMENTED Savings:
$65,214
Cost:
$11,194
$57,245 1,221,337 $1,084 143 $4,141 - $122 - $2,622 - $57,245
1,221,337
kWh
$1,084
143
kW-months/year
$4,141
-
$
$122
-
$
$2,622
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost