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IAC Assessment: LL0192
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IAC Assessment: LL0192
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Tubing
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 700,000
Annual Production 103,704 Tons
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $716,301 26,695,820 kWh $0.03
Electricity Demand $681,213 118,579 kW-months/year $5.74
Electricity Fees $22,894 - $ -
Natural Gas $363,250 55,369 MMBtu $6.56
TOTAL ENERGY COSTS $1,783,658
RECOMMENDED SAVINGS* $199,792 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $110,539
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$61,254
Cost:
$2,590
$57,923 2,158,871 $2,366 4,151 $965 - - - - - $57,923
2,158,871
kWh
$2,366
4,151
kW-months/year
$965
-
$
-
-
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$55,907
Cost:
-
- - $55,027 96,538 $880 - - - - - -
-
kWh
$55,027
96,538
kW-months/year
$880
-
$
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$41,577
Cost:
$4,400
$40,922 1,525,251 - - $655 - - - - - $40,922
1,525,251
kWh
-
-
kW-months/year
$655
-
$
-
-
MMBtu
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$21,326
Cost:
$420
$20,990 782,346 - - $336 - - - - - $20,990
782,346
kWh
-
-
kW-months/year
$336
-
$
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,708
Cost:
$2,585
$7,587 287,613 - - $121 - - - - - $7,587
287,613
kWh
-
-
kW-months/year
$121
-
$
-
-
MMBtu
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,529
Cost:
$720
$3,473 129,455 - - $56 - - - - - $3,473
129,455
kWh
-
-
kW-months/year
$56
-
$
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,881
Cost:
$911
- - - - - - $2,881 439 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,881
439
MMBtu
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$5,610
Cost:
$6,030
- - - - - - - - $5,610 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$5,610
-
$
TOTAL RECOMMENDED Savings:
$199,792
Cost:
$17,656
$130,895 4,883,536 $57,393 100,689 $3,013 - $2,881 439 $5,610 - $130,895
4,883,536
kWh
$57,393
100,689
kW-months/year
$3,013
-
$
$2,881
439
MMBtu
$5,610
-
$
TOTAL IMPLEMENTED Savings:
$110,539
Cost:
$9,575
$106,432 3,971,735 $2,366 4,151 $1,741 - - - - - $106,432
3,971,735
kWh
$2,366
4,151
kW-months/year
$1,741
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes