IAC logo
IAC Assessment: LL0192
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LL0192
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Tubing
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 700,000
Annual Production 103,704 Tons
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $716,301 26,695,820 kWh $0.03
Electricity Demand $681,213 118,579 kW-months/year $5.74
Electricity Fees $22,894 - $ -
Natural Gas $363,250 55,369 MMBtu $6.56
TOTAL ENERGY COSTS $1,783,658
RECOMMENDED SAVINGS* $199,792 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $110,539
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$61,254
Cost:
$2,590
$57,923 2,158,871 $2,366 4,151 $965 - - - - - $57,923
2,158,871
kWh
$2,366
4,151
kW-months/year
$965
-
$
-
-
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$55,907
Cost:
-
- - $55,027 96,538 $880 - - - - - -
-
kWh
$55,027
96,538
kW-months/year
$880
-
$
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$41,577
Cost:
$4,400
$40,922 1,525,251 - - $655 - - - - - $40,922
1,525,251
kWh
-
-
kW-months/year
$655
-
$
-
-
MMBtu
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$21,326
Cost:
$420
$20,990 782,346 - - $336 - - - - - $20,990
782,346
kWh
-
-
kW-months/year
$336
-
$
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,708
Cost:
$2,585
$7,587 287,613 - - $121 - - - - - $7,587
287,613
kWh
-
-
kW-months/year
$121
-
$
-
-
MMBtu
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,529
Cost:
$720
$3,473 129,455 - - $56 - - - - - $3,473
129,455
kWh
-
-
kW-months/year
$56
-
$
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,881
Cost:
$911
- - - - - - $2,881 439 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,881
439
MMBtu
-
-
$
08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$5,610
Cost:
$6,030
- - - - - - - - $5,610 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$5,610
-
$
TOTAL RECOMMENDED Savings:
$199,792
Cost:
$17,656
$130,895 4,883,536 $57,393 100,689 $3,013 - $2,881 439 $5,610 - $130,895
4,883,536
kWh
$57,393
100,689
kW-months/year
$3,013
-
$
$2,881
439
MMBtu
$5,610
-
$
TOTAL IMPLEMENTED Savings:
$110,539
Cost:
$9,575
$106,432 3,971,735 $2,366 4,151 $1,741 - - - - - $106,432
3,971,735
kWh
$2,366
4,151
kW-months/year
$1,741
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes