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IAC Assessment: LL0195
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IAC Assessment: LL0195
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Utility connectors and poles
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 160,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 4,420
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,820 2,312,256 kWh $0.04
Electricity Demand $68,548 9,177 kW-months/year $7.47
Electricity Fees $6,515 - $ -
Natural Gas $18,611 2,453 MMBtu $7.59
TOTAL ENERGY COSTS $194,494
RECOMMENDED SAVINGS* $56,708 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,563
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Personnel Changes Ancillary Material Cost
$ kWh $ $ $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$29,145
Cost:
$4,275
$28,078 643,994 $1,067 - - - - - $28,078
643,994
kWh
$1,067
-
$
-
-
$
-
-
$
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$11,834
Cost:
$750
$11,401 281,488 $433 - - - - - $11,401
281,488
kWh
$433
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,732
Cost:
$4,280
$6,486 148,761 $246 - - - - - $6,486
148,761
kWh
$246
-
$
-
-
$
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$4,294
Cost:
$1,320
$4,137 94,878 $157 - - - - - $4,137
94,878
kWh
$157
-
$
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,111
Cost:
$3,200
- - $1,111 - - - - - -
-
kWh
$1,111
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$455
Cost:
$350
$145 3,329 $6 - $304 - - - $145
3,329
kWh
$6
-
$
$304
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$225
Cost:
$240
$217 4,967 $8 - - - - - $217
4,967
kWh
$8
-
$
-
-
$
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,500
Cost:
$60
- - - - - - $2,500 - -
-
kWh
-
-
$
-
-
$
$2,500
-
$
09: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$412
Cost:
$226
- - - - - - $412 - -
-
kWh
-
-
$
-
-
$
$412
-
$
TOTAL RECOMMENDED Savings:
$56,708
Cost:
$14,701
$50,464 1,177,417 $3,028 - $304 - $2,912 - $50,464
1,177,417
kWh
$3,028
-
$
$304
-
$
$2,912
-
$
TOTAL IMPLEMENTED Savings:
$27,563
Cost:
$10,426
$22,386 533,423 $1,961 - $304 - $2,912 - $22,386
533,423
kWh
$1,961
-
$
$304
-
$
$2,912
-
$
Savings
Cost
$ kWh $ $ $ $ $ $
Electricity Usage Electricity Fees Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Personnel Changes Ancillary Material Cost