IAC logo
IAC Assessment: LL0206
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LL0206
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Plastic pipe
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 84,000
Annual Production 90,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $583,465 18,396,651 kWh $0.03
Electricity Demand $204,354 31,733 kW-months/year $6.44
Electricity Fees $30,293 - $ -
TOTAL ENERGY COSTS $818,112
RECOMMENDED SAVINGS* $174,465 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $169,734
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ $ $ $ $ Tgal $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$28,231
Cost:
$3,647
$27,197 857,424 - - $1,034 - - - - - - - - - $27,197
857,424
kWh
-
-
kW-months/year
$1,034
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,510
Cost:
$8,280
$17,832 562,160 - - $678 - - - - - - - - - $17,832
562,160
kWh
-
-
kW-months/year
$678
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,379
Cost:
$30
$3,849 121,349 $1,333 207 $197 - - - - - - - - - $3,849
121,349
kWh
$1,333
207
kW-months/year
$197
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,403
Cost:
$789
$3,321 104,690 $921 143 $161 - - - - - - - - - $3,321
104,690
kWh
$921
143
kW-months/year
$161
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$620
Cost:
$525
$158 4,993 - - $6 - $456 - - - - - - - $158
4,993
kWh
-
-
kW-months/year
$6
-
$
$456
-
$
-
-
Tgal
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$328
Cost:
$401
$316 9,951 - - $12 - - - - - - - - - $316
9,951
kWh
-
-
kW-months/year
$12
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$323
Cost:
$90
$311 9,796 - - $12 - - - - - - - - - $311
9,796
kWh
-
-
kW-months/year
$12
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$160
Cost:
$150
$154 4,843 - - $6 - - - - - - - - - $154
4,843
kWh
-
-
kW-months/year
$6
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
09: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$181
Cost:
$150
- - - - - - - - $181 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$181
-
Tgal
-
-
$
-
-
$
10: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$114,500
Cost:
$4,820
- - - - - - - - - - $2,500 - $112,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
Tgal
$2,500
-
$
$112,000
-
$
11: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,830
Cost:
$1,790
- - - - - - - - - - - - $1,830 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
Tgal
-
-
$
$1,830
-
$
TOTAL RECOMMENDED Savings:
$174,465
Cost:
$20,672
$53,138 1,675,206 $2,254 350 $2,106 - $456 - $181 - $2,500 - $113,830 - $53,138
1,675,206
kWh
$2,254
350
kW-months/year
$2,106
-
$
$456
-
$
$181
-
Tgal
$2,500
-
$
$113,830
-
$
TOTAL IMPLEMENTED Savings:
$169,734
Cost:
$19,482
$49,501 1,560,565 $1,333 207 $1,933 - $456 - $181 - $2,500 - $113,830 - $49,501
1,560,565
kWh
$1,333
207
kW-months/year
$1,933
-
$
$456
-
$
$181
-
Tgal
$2,500
-
$
$113,830
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product