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IAC Assessment: LL0206
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IAC Assessment: LL0206
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IAC Center University of Louisiana, Lafayette
Assessment Year 2004
Principal Product Plastic pipe
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 84,000
Annual Production 90,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $583,465 18,396,651 kWh $0.03
Electricity Demand $204,354 31,733 kW-months/year $6.44
Electricity Fees $30,293 - $ -
TOTAL ENERGY COSTS $818,112
RECOMMENDED SAVINGS* $174,465 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $169,734
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ $ $ $ $ Tgal $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$28,231
Cost:
$3,647
$27,197 857,424 - - $1,034 - - - - - - - - - $27,197
857,424
kWh
-
-
kW-months/year
$1,034
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,510
Cost:
$8,280
$17,832 562,160 - - $678 - - - - - - - - - $17,832
562,160
kWh
-
-
kW-months/year
$678
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,379
Cost:
$30
$3,849 121,349 $1,333 207 $197 - - - - - - - - - $3,849
121,349
kWh
$1,333
207
kW-months/year
$197
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,403
Cost:
$789
$3,321 104,690 $921 143 $161 - - - - - - - - - $3,321
104,690
kWh
$921
143
kW-months/year
$161
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$620
Cost:
$525
$158 4,993 - - $6 - $456 - - - - - - - $158
4,993
kWh
-
-
kW-months/year
$6
-
$
$456
-
$
-
-
Tgal
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$328
Cost:
$401
$316 9,951 - - $12 - - - - - - - - - $316
9,951
kWh
-
-
kW-months/year
$12
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$323
Cost:
$90
$311 9,796 - - $12 - - - - - - - - - $311
9,796
kWh
-
-
kW-months/year
$12
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$160
Cost:
$150
$154 4,843 - - $6 - - - - - - - - - $154
4,843
kWh
-
-
kW-months/year
$6
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
$
09: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$181
Cost:
$150
- - - - - - - - $181 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$181
-
Tgal
-
-
$
-
-
$
10: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$114,500
Cost:
$4,820
- - - - - - - - - - $2,500 - $112,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
Tgal
$2,500
-
$
$112,000
-
$
11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,830
Cost:
$1,790
- - - - - - - - - - - - $1,830 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
Tgal
-
-
$
$1,830
-
$
TOTAL RECOMMENDED Savings:
$174,465
Cost:
$20,672
$53,138 1,675,206 $2,254 350 $2,106 - $456 - $181 - $2,500 - $113,830 - $53,138
1,675,206
kWh
$2,254
350
kW-months/year
$2,106
-
$
$456
-
$
$181
-
Tgal
$2,500
-
$
$113,830
-
$
TOTAL IMPLEMENTED Savings:
$169,734
Cost:
$19,482
$49,501 1,560,565 $1,333 207 $1,933 - $456 - $181 - $2,500 - $113,830 - $49,501
1,560,565
kWh
$1,333
207
kW-months/year
$1,933
-
$
$456
-
$
$181
-
Tgal
$2,500
-
$
$113,830
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Personnel Changes Water Consumption One-time Revenue or Avoided Cost Primary Product