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IAC Assessment: LL0219
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IAC Assessment: LL0219
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IAC Center University of Louisiana, Lafayette
Assessment Year 2005
Principal Product Oilfield Equipment
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 225,000
Annual Production 6,000 Pieces
Production Hrs. Annual 5,824
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $333,249 7,193,129 kWh $0.05
Electricity Demand $115,777 14,402 kW-months/year $8.04
Electricity Fees $17,097 - $ -
Natural Gas $164,004 17,693 MMBtu $9.27
TOTAL ENERGY COSTS $630,127
RECOMMENDED SAVINGS* $338,316 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $312,447
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
01: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$49,904
Cost:
$26,850
$48,077 1,037,703 - - $1,827 - - - - - - - - - $48,077
1,037,703
kWh
-
-
kW-months/year
$1,827
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$38,931
Cost:
$18,717
- - - - - - $38,931 4,200 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$38,931
4,200
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$18,345
Cost:
$4,495
$17,673 385,731 - - $672 - - - - - - - - - $17,673
385,731
kWh
-
-
kW-months/year
$672
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,142
Cost:
$60
$9,771 210,896 - - $371 - - - - - - - - - $9,771
210,896
kWh
-
-
kW-months/year
$371
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,865
Cost:
$3,360
$8,540 184,324 - - $325 - - - - - - - - - $8,540
184,324
kWh
-
-
kW-months/year
$325
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,000
Cost:
$465
$5,539 119,549 $1,205 164 $256 - - - - - - - - - $5,539
119,549
kWh
$1,205
164
kW-months/year
$256
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,372
Cost:
$570
- - - - - - $1,372 148 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,372
148
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,919
Cost:
$180
$1,849 39,911 - - $70 - - - - - - - - - $1,849
39,911
kWh
-
-
kW-months/year
$70
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,270
Cost:
$1,581
$1,702 36,734 $485 66 $83 - - - - - - - - - $1,702
36,734
kWh
$485
66
kW-months/year
$83
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$695
Cost:
$525
$231 4,993 - - $9 - - - - - $455 - - - $231
4,993
kWh
-
-
kW-months/year
$9
-
$
-
-
MMBtu
-
-
gal
$455
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$524
Cost:
$90
$505 10,909 - - $19 - - - - - - - - - $505
10,909
kWh
-
-
kW-months/year
$19
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
12: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$11,259
Cost:
$18,500
- - - - - - - - $4,239 - $7,020 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,239
-
gal
$7,020
-
$
-
-
$
13: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$184,840
Cost:
$1,190
- - - - - - - - - - $180,840 - $4,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$180,840
-
$
$4,000
-
$
14: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,250
Cost:
$1,486
- - - - - - - - - - $2,250 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$2,250
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$338,316
Cost:
$78,069
$93,887 2,030,750 $1,690 230 $3,632 - $40,303 4,348 $4,239 - $190,565 - $4,000 - $93,887
2,030,750
kWh
$1,690
230
kW-months/year
$3,632
-
$
$40,303
4,348
MMBtu
$4,239
-
gal
$190,565
-
$
$4,000
-
$
TOTAL IMPLEMENTED Savings:
$312,447
Cost:
$73,019
$70,170 1,514,561 $485 66 $2,685 - $40,303 4,348 $4,239 - $190,565 - $4,000 - $70,170
1,514,561
kWh
$485
66
kW-months/year
$2,685
-
$
$40,303
4,348
MMBtu
$4,239
-
gal
$190,565
-
$
$4,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes One-time Revenue or Avoided Cost