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IAC Assessment: LL0230
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IAC Assessment: LL0230
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IAC Center University of Louisiana, Lafayette
Assessment Year 2005
Principal Product Pipe coating
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 50,000
Annual Production 70,000 Pieces
Production Hrs. Annual 4,992
Location (State) LA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,948 1,309,680 kWh $0.08
Electricity Demand $1,818 3,307 kW-months/year $0.55
Electricity Fees $14,474 - $ -
Natural Gas $400,309 52,098 MMBtu $7.68
TOTAL ENERGY COSTS $518,549
RECOMMENDED SAVINGS* $115,532 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,903
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ $ $ MMBtu $ lb $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$25,864
Cost:
-
$24,917 345,637 $947 - - - - - - - - - $24,917
345,637
kWh
$947
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$22,903
Cost:
-
- - $22,903 - - - - - - - - - -
-
kWh
$22,903
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,048
Cost:
-
$18,351 254,556 $697 - - - - - - - - - $18,351
254,556
kWh
$697
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$11,584
Cost:
-
$11,160 154,804 $424 - - - - - - - - - $11,160
154,804
kWh
$424
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,309
Cost:
-
$8,005 111,035 $304 - - - - - - - - - $8,005
111,035
kWh
$304
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,419
Cost:
-
- - - - $2,419 332 - - - - - - -
-
kWh
-
-
$
$2,419
332
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,105
Cost:
-
$480 6,658 $18 - - - - - $607 - - - $480
6,658
kWh
$18
-
$
-
-
MMBtu
-
-
lb
$607
-
$
-
-
$
08: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$9,000
Cost:
-
- - - - - - $9,000 9 - - - - -
-
kWh
-
-
$
-
-
MMBtu
$9,000
9
lb
-
-
$
-
-
$
09: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$15,300
Cost:
-
- - - - - - - - $12,800 - $2,500 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
lb
$12,800
-
$
$2,500
-
$
TOTAL RECOMMENDED Savings:
$115,532
Cost:
-
$62,913 872,690 $25,293 - $2,419 332 $9,000 9 $13,407 - $2,500 - $62,913
872,690
kWh
$25,293
-
$
$2,419
332
MMBtu
$9,000
9
lb
$13,407
-
$
$2,500
-
$
TOTAL IMPLEMENTED Savings:
$22,903
Cost:
-
- - $22,903 - - - - - - - - - -
-
kWh
$22,903
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes One-time Revenue or Avoided Cost